Spun Birefringent Fiber Optical Sensor Thermal Stability

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Solution Overview

Problem

Fiber-optic current sensors using spun highly-birefringent fibers face signal instabilities due to temperature changes, limiting their accuracy and requiring longer sensing fibers to suppress these instabilities, which increases the coil diameter and reduces the maximum detectable current.

Innovation Solution

The design incorporates a sensing fiber with a specific length and spinning ratio, combined with counter-wound sections and magnetic shielding, to reduce magneto-optic phase shift and maintain high detectable currents while minimizing sensor size and instability effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the sensing fiber length L is increased to suppress thermal signal instabilities, then the temperature stability is improved, but the coil diameter increases and the maximum detectable current decreases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidcoil diameter
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The sensing fiber is divided into multiple sections with different winding configurations. Some sections are wound in one direction around the conductor, while other sections are wound in the opposite direction. This segmentation allows different portions of the fiber to contribute differently to the measurement, enabling thermal instability compensation without requiring excessive total fiber length, thus avoiding oversized coils.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the sensing fiber are assigned different local properties through varied winding directions and positions. Sections exposed to higher thermal stresses or mechanical perturbations are strategically placed or configured to minimize their impact on the overall measurement, while sections in more stable environments carry more measurement weight. This local differentiation optimizes the signal-to-noise ratio without increasing total fiber length.

Inventive Principle:
Principle #3Local quality

2Reliability

If the sensing fiber length L is increased to suppress thermal signal instabilities, then the temperature stability is improved, but the sensor size increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidsensor size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The sensing fiber is divided into multiple sections with different winding configurations. Some sections are wound in one direction around the conductor, while other sections are wound in the opposite direction. This segmentation allows different portions of the fiber to contribute differently to the measurement, enabling thermal instability compensation without requiring excessive total fiber length, thus avoiding oversized coils.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensing fiber is arranged in a three-dimensional configuration around the conductor rather than simple planar loops. The fiber can be wound in multiple layers, at different radial distances, and in alternating directions, utilizing spatial dimensions efficiently. This dimensional approach allows compact sensor design that achieves thermal stability with minimal volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If spun highly-birefringent fiber is used to simplify packaging and improve robustness, then the mechanical robustness is improved, but oscillatory signal instabilities appear at changing temperature

Engineering Contradiction:
Improvemechanical robustnessVSAvoidsignal stability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

Different sections of the sensing fiber are assigned different local properties through varied winding directions and positions. Sections exposed to higher thermal stresses or mechanical perturbations are strategically placed or configured to minimize their impact on the overall measurement, while sections in more stable environments carry more measurement weight. This local differentiation optimizes the signal-to-noise ratio without increasing total fiber length.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The winding parameters of the sensing fiber are optimized to achieve a spinning ratio x that balances mechanical robustness with thermal stability. By carefully controlling the spin pitch p and linear birefringence LLB during fiber fabrication, and by optimizing the winding geometry, the sensor achieves both mechanical durability and signal stability across temperature variations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate and compact fiber-optic current sensors with reduced thermal signal instabilities and increased maximum detectable currents, maintaining robustness against external stress and temperature variations.

Implementation Method 1

Fiber-optic current sensors are based on the magneto-optic circular birefringence in an optical fiber that is coiled around the current conductor

Methodology Applied
Scientific EffectMagneto-optic circular birefringence: Magneto-Optic Effects

Implementation Method 2

the magneto-optic phase shift between left and right circularly polarized light states amounts to 4VNI (fiber coil operated in a reflection-type sensor) or 2VNI (fiber coil operated in a transmission-type sensor), where V is the Verdet constant

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Implementation Method 3

the principal axes of the local linear birefringence rotate along the fiber, which introduces elliptical fiber birefringence and makes the near-circular polarization states of the light waves more robust against elasto-optic coupling and hence against perturbing external mechanical stress sources

Methodology Applied
Scientific EffectLinear birefringence: Birefringence

Implementation Method 4

The design incorporates a sensing fiber with a specific length and spinning ratio, combined with counter-wound sections and magnetic shielding, to reduce magneto-optic phase shift and maintain high detectable currents

Methodology Applied
Scientific EffectMagnetic shielding: Magnetic Field

Data Source

PatentUS10481182B2Optical sensor with spun birefringent sensing fiber
Publication Date: 2019.11.19 HITACHI ENERGY LTD
  • US10481182B2 patent drawing
  • US10481182B2 patent drawing
  • US10481182B2 patent drawing

AI summary

There is described an optical fiber current sensor having an opto-electronic module part for detecting an optical phase shift induced by the measurand field in a sensing fiber, a sensor head including the sensing fiber, wherein the sensing fiber is a spun highly-birefringent fiber having a length L=∫ ds defined by the line integral along the space curve given by the sensing fiber coil such that the length L of the sensing fiber is sufficiently long to suppress thermal signal instabilities due to the spun character of the sensing fiber while the effective number of fiber windings is low enough to maintain a maximum sensitivity over the full measurement range of the fiber-optical sensor.