Sputter Deposited Topological Insulator Thin Films for CMOS Integration

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Solution Overview

Problem

Current methods for growing topological insulator (TI) thin films, such as Molecular Beam Epitaxy and Pulsed Laser Deposition, are incompatible with large area film growth required for industrial CMOS device integration and have slow growth rates, making them unsuitable for industrial fabrication processes.

Innovation Solution

A sputter growth method for crystalline ordered topological insulator materials on amorphous substrates at CMOS-compatible temperatures, enabling fast deposition rates and integration into CMOS fabrication processes, with a thin film heterostructure comprising a crystalline ordered TI layer and a ferromagnetic layer for spin-orbit torque applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If Molecular Beam Epitaxy or Pulsed Laser Deposition is used to grow TI thin films, then high quality crystalline films can be obtained, but the growth rate is very slow and the process is incompatible with large area film growth for industrial CMOS integration

Engineering Contradiction:
Improvecrystalline film qualityVSAvoidgrowth rate
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent changes the deposition parameters by using sputtering technique with specific substrate temperatures (200-450°C) and deposition rates to achieve crystalline TI films at industrial production speeds, resolving the contradiction between film quality and growth rate

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the molecular beam epitaxy or pulsed laser deposition processes with a sputtering process, substituting a slow, precision-focused method with a faster, more industrially compatible mechanical deposition technique that can achieve both quality and productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If Molecular Beam Epitaxy or Pulsed Laser Deposition is used to grow TI thin films, then high quality crystalline films can be obtained, but the process is incompatible with large area film growth required for industrial CMOS device integration

Engineering Contradiction:
Improvecrystalline film qualityVSAvoidfilm growth area
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The patent substitutes MBE or PLD processes with sputtering, which enables large area deposition while maintaining crystalline quality through controlled substrate temperature and deposition parameters

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sputtering process described in the patent can simultaneously deposit TI films across large substrate areas while maintaining crystalline structure, making it universally applicable for both research and industrial CMOS integration

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If traditional MBE or PLD processes are used, then TI films can be grown with good crystalline structure, but the slow growth rate makes integration into industrial CMOS fabrication impossible

Engineering Contradiction:
Improvecrystalline structureVSAvoidfabrication time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent optimizes deposition parameters including substrate temperature (200-450°C), deposition rate, and post-deposition annealing to achieve rapid formation of crystalline TI films compatible with industrial fabrication timelines

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs in-situ annealing immediately following deposition to rapidly crystallize the TI film, preventing the need for separate, time-consuming crystallization steps and enabling fast integration into CMOS processes

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method allows for efficient spin-orbit torque-induced magnetization switching in magnetic memory devices with enhanced Gilbert damping and spin-mixing conductance, facilitating the integration of TI/FM heterostructures into CMOS devices and improving the performance of Spin Orbit Torque (SOT) devices.

Implementation Method 1

A sputter growth method for a crystalline ordered topological insulator (TI) material on an amorphous substrate has been developed in this work

Methodology Applied
Scientific EffectSputtering: Sputtering

Implementation Method 2

The topological insulator is configured to provide spin-orbit torque to an adjacent ferromagnetic material sufficient to produce at least one of resonant excitation and switching of magnetization in the ferromagnetic material

Methodology Applied
Scientific EffectSpin-orbit torque:

Implementation Method 3

With the understanding of the Spin-Hall effect (SHE), different materials coupled with magnetic layers could be characterized to study efficiency of spin current generation

Methodology Applied
Scientific EffectSpin-Hall effect:

Implementation Method 4

Spin orbit coupling (SOC) arising from relativistic interaction of a particle's spin with its motion inside a potential has been known to be responsible for fascinating material properties such as magnetocrystalline anisotropy, Spin-Hall effect (SHE) and Rashba-Edelstein Effect (REE)

Methodology Applied
Scientific EffectRashba-Edelstein Effect:

Data Source

PatentUS11968905B2Sputter deposited crystalline ordered topological insulator/ferromagnet (TI/FM) thin film heterostructures for spintronics applications
Publication Date: 2024.04.23 NORTHEASTERN UNIV (US)
  • US11968905B2 patent drawing
  • US11968905B2 patent drawing
  • US11968905B2 patent drawing

AI summary

A sputter growth method for a crystalline ordered topological insulator (TI) material on an amorphous substrate, which is possible to use at a CMOS-compatible temperature. The process can be integrated into CMOS fabrication processes for Spin Orbit Torque (SOT) devices. The resulting material can include a thin film crystalline ordered TI layer, sputter deposited on an amorphous substrate, and an adjacent ferromagnetic (FM) layer in which spin-orbit torque is provided by the TI layer, for example to cause switching in magnetic states in a magnetic memory device.