Sputum Collection Device with Mesh Filtration for Specimen Decontamination

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Solution Overview

Problem

Current methods for collecting and processing sputum specimens for respiratory infection diagnosis are often contaminated, leading to inaccurate pathogen identification and excessive antibiotic prescriptions, contributing to antibiotic resistance due to the reliance on non-sterile expectorated sputum samples.

Innovation Solution

A self-collection and decontamination device that uses a mesh container with a wash fluid to remove saliva contaminants from sputum specimens, allowing for reliable pathogen-specific testing through a user-friendly, leak-proof, and breakage-resistant apparatus that includes a grabber tool for uniform specimen sampling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If expectorated sputum specimens are collected using traditional methods, then self-collection is simple and accessible, but the specimens become contaminated with salivary microbial flora leading to inaccurate pathogen identification

Engineering Contradiction:
Improveself-collection simplicityVSAvoidpathogen identification accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The device segments the sputum collection and processing into distinct functional zones: a collection chamber for expectorated specimen, a washing chamber with mesh filter for decontamination, and a storage chamber. This segmentation allows self-collection simplicity while systematically removing salivary contaminants through the washing mechanism, resolving the contradiction between ease of collection and identification accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mesh filter acts as an intermediary element between the contaminated sputum specimen and the clean storage chamber. It physically separates and traps salivary microbial flora while allowing the sputum to pass through, thereby mediating the transition from contaminated to clean specimen without compromising the simplicity of self-collection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If manual washing techniques are used to decontaminate sputum specimens, then decontamination can be achieved, but the process is complex and not user-friendly for self-collection

Engineering Contradiction:
Improvespecimen decontamination qualityVSAvoidwashing process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device merges collection, washing, and storage functions into a single integrated apparatus. The washing mechanism is built-in with pre-filled wash solution and a simple agitation chamber, combining multiple steps into one user-friendly device that maintains decontamination quality without requiring complex manual procedures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device enables self-service decontamination through an automated washing mechanism. The user simply adds the specimen and activates the agitation, while the built-in wash solution and mesh filter automatically perform the decontamination process, eliminating the need for complex manual washing techniques and making the process user-friendly.

Inventive Principle:
Principle #25Self-service

3Productivity

If sputum specimens are collected and stored without decontamination, then the collection process is quick and simple, but the specimens are unsuitable for reliable diagnostic testing

Engineering Contradiction:
Improvecollection speedVSAvoiddiagnostic test reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device performs preliminary decontamination action during the collection and storage process itself. The washing chamber with mesh filter and agitation mechanism is ready in advance to remove contaminants before the specimen reaches storage, ensuring diagnostic reliability without adding significant time to the collection process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device maintains continuous useful action by integrating decontamination into the storage process. Rather than separating collection and decontamination as distinct steps, the washing and filtering occur continuously as the specimen is transferred and stored, preserving both collection speed and diagnostic reliability.

Inventive Principle:
Principle #20Continuity of useful action

4Measurement precision

If invasive procedures like tracheal aspiration are used to obtain subglottic sputum, then uncontaminated specimens can be obtained, but the procedure is complex and requires medical supervision

Engineering Contradiction:
Improvespecimen purityVSAvoidcollection procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The device converts the harmful contamination from oral flora into a beneficial filtering process. By anticipating the contamination issue and building in a washing and mesh filtering system, the device transforms what would be a problem (oral contamination) into a manageable step that actually improves specimen quality while maintaining simple expectorated collection methods.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enhances the reliability and accuracy of sputum testing by decontaminating specimens, reducing antibiotic over-prescription and improving diagnostic outcomes, thereby addressing the global issue of antibiotic resistance and optimizing antibiotic stewardship.

Implementation Method 1

Salivary contaminants in expectorated specimen boluses are water-soluble; sputum is not. 'Washing' an expectorated sputum bolus with water or saline dilutes and removes these soluble contaminants

Methodology Applied
Scientific EffectDilution:

Implementation Method 2

Salivary contaminants in expectorated specimen boluses are water-soluble; sputum is not. 'Washing' an expectorated sputum bolus with water or saline dilutes and removes these soluble contaminants

Methodology Applied
Scientific EffectDissolution:

Implementation Method 3

The mesh assembly includes a mesh flange (mesh retainer) that is connected to the mesh and couples it to the container's sidewall

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS11864741B2Sputum collection and washing apparatus and a method of using it
Publication Date: 2024.01.09 PS SYST
  • US11864741B2 patent drawing
  • US11864741B2 patent drawing
  • US11864741B2 patent drawing

AI summary

A medical apparatus (FDA Classifications: “Sputum Specimen [In-Home] Self-Collection Device” and “In Vitro Medical Diagnostic Device”) and method for self-collection, transport, decontamination and storage preservation of expectorated sputum specimens, to optimize specimen quality and reliability of clinical laboratory stain interpretation, culture and molecular diagnostic tests, thereby improving laboratory support for pathogen-specific treatment (antibiotic stewardship).