SPV Measurement of Fe in P-Type Silicon Wafers

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Solution Overview

Problem

Current methods for measuring Fe concentration in p-type silicon wafers using the SPV method fail to simultaneously lower the detection limit and reduce measurement time, as changing from Standard Mode to Ultimate Mode does not effectively lower the detection limit for Fe concentration despite shorter measurement times.

Innovation Solution

Optimizing SPV measurement parameters such as Time Between Readings, Time Constant, and Number of Readings in both Standard and Ultimate Modes to achieve a lower detection limit for Fe concentration while shortening measurement time, specifically by setting Time Between Readings to 35 ms or more and 120 ms or less, or 10 ms or more and less than 35 ms, and Time Constant to 20 ms or more, and Number of Readings to 12 times or less in Ultimate Mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If Standard Mode is used for SPV measurement, then measurement precision is maintained, but measurement time is excessive

Engineering Contradiction:
Improvedetection limit for Fe concentrationVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies parameter changes by optimizing specific measurement parameters (Time Between Readings: 35-120 ms, Time Constant: 20 ms or more, Number of Readings: 12 times or less) in Ultimate Mode to achieve both reduced measurement time and maintained detection precision, resolving the contradiction between speed and accuracy

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs dynamics by adaptively adjusting measurement parameters based on the detection requirements. The system dynamically selects optimal parameter combinations that balance measurement speed and precision, allowing the measurement system to adapt between different operational demands

Inventive Principle:
Principle #15Dynamics

2Loss of time

If Ultimate Mode is used for SPV measurement, then measurement time is shortened, but detection limit for Fe concentration increases

Engineering Contradiction:
Improvemeasurement timeVSAvoiddetection limit for Fe concentration
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent resolves this contradiction by changing parameters within Ultimate Mode - specifically setting Time Between Readings to 35-120 ms (or 10-35 ms with adjusted Time Constant), Time Constant to 20 ms or more, and Number of Readings to 12 times or less. These parameter adjustments maintain detection precision while preserving the speed advantage of Ultimate Mode

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback mechanisms by continuously monitoring measurement quality metrics and adjusting parameters accordingly. The system uses feedback from preliminary measurements to optimize subsequent measurement parameters, ensuring that detection precision requirements are met while minimizing measurement time

Inventive Principle:
Principle #23Feedback

3Measurement precision

If Number of Readings is increased in Standard Mode, then detection limit for Fe concentration is lowered, but measurement time increases

Engineering Contradiction:
Improvedetection limit for Fe concentrationVSAvoidmeasurement throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent resolves this contradiction by changing the Number of Readings parameter to 12 times or less in Ultimate Mode, combined with optimized Time Between Readings and Time Constant settings. This parameter combination achieves the required detection precision while significantly reducing measurement time compared to traditional Standard Mode approaches

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies continuity of useful action by performing multiple readings in rapid succession within Ultimate Mode rather than sequentially in Standard Mode. The optimized parameter settings allow continuous measurement activity without sacrificing precision, thereby improving productivity while maintaining detection capability

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized parameter settings allow for a lower detection limit and shorter measurement time for Fe concentration in p-type silicon wafers, improving production throughput and detection sensitivity.

Implementation Method 1

In the SPV method, a p-type silicon wafer is irradiated with lights having certain wavelengths, and the surface photovoltage (SPV signal) of the wafer at that time is measured, thereby determining the diffusion length of minority carriers in the wafer.

Methodology Applied
Scientific EffectSurface photovoltage effect: Photovoltaic Effect

Data Source

PatentUS10871515B2Method of measuring Fe concentration in p-type silicon wafer
Publication Date: 2020.12.22 SUMCO CORP
  • US10871515B2 patent drawing
  • US10871515B2 patent drawing

AI summary

Provided is a method of measuring the Fe concentration in a p-type silicon wafer by the SPV method, by which the detection limit for the Fe concentration can be lowered, and the measurement can be performed in a short time. The measurement by the SPV method is performed in a measurement mode in which irradiation with a plurality of lights having mutually different wavelengths is performed during the same period under conditions where (i) Time Between Readings is 35 ms or more and 120 ms or less and Time Constant is 20 ms or more, or Time Between Readings is 10 ms or more and less than 35 ms and Time Constant is 100 ms or more, and (ii) Number of Readings is 12 times or less.