Square Truss Cross-Joint Structure for Stable Modular Reconfiguration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing metallic room structures with triangular strut configurations offer limited stability and flexibility, especially in office settings, where stability and ease of reconfiguration are critical. Current modular systems are either unstable or require complex assembly and are not cost-effective for basic elements.

Innovation Solution

The development of a right-angled half-timbered framework with special recesses in the struts that enable crossing and form closure when clamped using screw connections, providing high angle stability and allowing for easy assembly and expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If diagonal bracing to form stabilizing triangles is used in traditional warehouse racking, then stability is improved, but aesthetic requirements cannot be met and the design is inherently impractical for office environments

Engineering Contradiction:
Improvestructural stabilityVSAvoidaesthetic appearance
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The patent divides the stabilization function into separate components: corner elements provide localized stabilization while the main truss members maintain clean straight lines. The corner elements are segmented from the main structure, allowing stabilization without compromising the aesthetic appearance of the primary framework.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Stabilization is applied locally at the corner elements rather than through diagonal bracing across the entire structure. This localized approach provides the necessary stability at critical points while maintaining the clean, uncluttered appearance of the main truss members and surfaces.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If floor and wall inserts or cabinet elements are used to provide localized stabilization, then stability is improved, but rigid connection to the truss is required which makes subsequent modifications extremely difficult

Engineering Contradiction:
Improvelocalized stabilityVSAvoidreconfigurability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The corner elements are designed with dynamic connection capabilities, allowing them to be rigidly connected when stability is needed but also easily repositioned or reconfigured. The connection mechanism transitions from fixed to flexible, enabling the structure to adapt to changing requirements while maintaining stability during use.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The corner elements are pre-designed with integrated stabilization features that can be activated or deactivated as needed. The connection system is prepared in advance to allow both rigid connection for stability and easy modification for reconfiguration, eliminating the need for complex field modifications.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If modular systems with rod and node components are used, then flexibility and ease of reconfiguration are improved, but stability is reduced compared to triangular trusses

Engineering Contradiction:
Improvemodular flexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent merges the advantages of modular systems with the stability of triangular trusses by incorporating corner elements that provide localized triangulation. The main structure retains modular flexibility with straight truss members and standard connectors, while the corner elements add stability without compromising the modular nature of the system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The structure combines different structural approaches: standard modular truss members for flexibility and stability-providing corner elements with triangulated geometry. This composite approach integrates two different structural systems to achieve both modular flexibility and enhanced stability.

Inventive Principle:
Principle #40Composite materials

4Stability of the object's composition

If complex connections are used to achieve high angular stability, then stability is improved, but assembly time increases and the system becomes less practical for office environments

Engineering Contradiction:
Improveangular stabilityVSAvoidassembly time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The complex angle-stabilizing function is extracted from the main connection system and placed into specialized corner elements. This allows the primary truss connections to remain simple and quick to assemble, while the corner elements provide the necessary angular stability at critical locations without adding complexity to the overall assembly process.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP4548807A1Square truss structure with high stability and freedom of configuration, as space division or shelf
Publication Date: 2025.05.07 BLAHA FRIEDRICH
  • EP4548807A1 patent drawingFigure 1~2
  • EP4548807A1 patent drawingFigure 3A~3C
  • EP4548807A1 patent drawingFigure 4~5

AI summary

A truss structure for offices, public spaces, and private rooms is presented, forming a rectangular and right-angled framework with specific grid dimensions. Floors, side and back panels, or small cabinet, compartment, or shop elements can be inserted into the openings for various uses. The use of continuous struts, which feature novel recesses at their intersections to form a cross-joint (31), achieves particularly high angular stability. This is achieved by the interlocking recesses (23) of the cross-shaped radii, creating a positive fit under a screw force. This allows for the creation of basic elements in specific sizes and heights, as well as truss structures designed according to customer specifications.The recesses (21) arranged at the strut ends form smooth corners and edges on the outside, allowing connectors (41) and connecting struts to be attached at any point on the struts and to fit precisely into the structure. This creates a hybrid system that combines highly stable basic elements with supplementary elements while maintaining the design.