Switched Reluctance Motor Controller Regenerative Voltage Management

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Solution Overview

Problem

Existing switched reluctance motor controllers reduce battery life during regenerative control, especially when the battery is fully charged, due to excessive use of negative voltage.

Innovation Solution

A controller for a switched reluctance motor that reduces the application section of negative voltage during regenerative control when the battery is fully charged, delays the excitation start and end angles, and increases the target current value, while expanding the zero voltage application section in the circulation mode to minimize regenerative energy and reduce thermal load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If regenerative control is performed with normal negative voltage application section when battery SOC is high, then power recovery efficiency is improved, but battery life is reduced due to excessive charging

Engineering Contradiction:
Improvepower recovery efficiencyVSAvoidbattery life
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control device dynamically adjusts the negative voltage application section based on battery SOC. When SOC is high (battery nearly full), the negative voltage application section is reduced compared to normal conditions. This dynamic adjustment allows the system to optimize between power recovery efficiency and battery protection, preventing overcharging while maintaining effective regenerative braking

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device changes the parameter of negative voltage application duration based on battery charge state. By reducing the negative voltage application section when SOC reaches a predetermined threshold, the system modifies the electrical parameters applied to the motor coils, thereby controlling the charging current to protect battery life while maintaining regenerative control functionality

Inventive Principle:
Principle #35Parameter changes

2Force

If negative voltage is applied extensively during regenerative control, then regenerative braking effectiveness is improved, but thermal load on motor increases

Engineering Contradiction:
Improveregenerative braking forceVSAvoidthermal load
Core Design Contradiction:
ForceVSTemperature

Solution Approach 1:

The control device applies negative voltage partially rather than continuously during regenerative control. By reducing the negative voltage application section when battery SOC is high, the system avoids excessive action that would generate unnecessary heat, while still maintaining sufficient regenerative braking force through optimized voltage application timing and duration

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the regenerative energy amount, minimizes power recovery, and extends battery life by avoiding excessive negative voltage application and thermal stress, thus improving battery durability and reducing driver discomfort from engine rush-up.

Implementation Method 1

coils wound around the stator and which is mounted on a vehicle as a traveling drive source, the controller including: a control unit performing regenerative control to apply a positive voltage and a negative voltage to the coils

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

three-phase coils wound around the salient poles of the stator and using the magnetic attractive force generated between the salient poles of the stator and the rotor so as to rotate the rotor

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11342873B2Controller for switched reluctance motor
Publication Date: 2022.05.24 TOYOTA JIDOSHA KK
  • US11342873B2 patent drawing
  • US11342873B2 patent drawing
  • US11342873B2 patent drawing

AI summary

A controller for a switched reluctance motor, which includes a rotor, a stator, and coils wound around the stator and which is mounted on a vehicle as a traveling drive source, the controller including: a control unit performing regenerative control to apply a positive voltage and a negative voltage to the coils so that a current value of the coils becomes a first target current value in a predetermined regenerative region. Further, when the battery charge state value is a predetermined value or more, the control unit reduces a section where a negative voltage is applied to the coils to be narrower than that in a case where a battery charge state value is less than the predetermined value.