Switched Reluctance Motor Stator Pole Optimization

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Solution Overview

Problem

Current switched reluctance machines (SRMs) face challenges in optimizing the structure of the stator to enhance torque performance, particularly in determining the optimal number of stator and rotor poles, stator teeth, and phases to achieve efficient electromagnetic performance.

Innovation Solution

The proposed solution involves a switched reluctance machine design with an axially extending shaft and rotor, and an axially extending stator with salient poles and teeth, where the number of stator poles, rotor poles, stator teeth, and phases are related by specific equations and constraint conditions to ensure optimal alignment and non-overlapping inductance, including constraints on the greatest common divisor and lowest common multiple of pole numbers, and geometric conditions to maintain unaligned positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the number of stator poles, rotor poles, stator teeth, and phases are optimized to enhance torque performance, then electromagnetic performance is improved, but the structural complexity and design constraints increase

Engineering Contradiction:
Improvetorque performanceVSAvoidstructural complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by establishing specific mathematical relationships between the number of stator poles (Ns), rotor poles (Nr), stator teeth (Nt), and phases (Nph) through equation (1) and constraint conditions. These parameter relationships optimize the magnetic circuit configuration to enhance torque performance while maintaining manageable structural complexity through systematic design rules.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the stator structure into multiple stator teeth per stator pole, where each tooth contributes to the magnetic flux path. This segmentation allows independent optimization of tooth dimensions and positioning, enabling enhanced torque performance through precise control of magnetic reluctance variations while keeping the overall structure modular and manageable.

Inventive Principle:
Principle #1Segmentation

2Power

If multiple stator teeth per stator pole are used to improve torque performance, then electromagnetic performance is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvetorque performanceVSAvoidalignment precision
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-establishing the geometric relationships and angular positions of stator teeth relative to rotor poles through the defined parameter equations and constraint conditions. These pre-calculated relationships guide the manufacturing process, ensuring that critical alignment tolerances are met during assembly, thereby reducing the actual precision requirements during manufacturing while maintaining optimized electromagnetic performance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances torque performance by ensuring precise alignment and non-overlapping inductance profiles, leading to improved electromagnetic performance and manufacturing simplicity.

Implementation Method 1

electrical machines establish and control electromagnetic fields to create the desired electromagnetic performance

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the electromagnetic torque is produced by the magnetic attraction of the steel rotor to steel electromagnets

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Implementation Method 3

SRM operates based on varying reluctance

Methodology Applied
Scientific EffectReluctance variation: Magnetic Reluctance

Data Source

PatentUS10910933B2Multi-teeth switched reluctance motor
Publication Date: 2021.02.02 ENEDYM INC
  • US10910933B2 patent drawing
  • US10910933B2 patent drawing
  • US10910933B2 patent drawing

AI summary

Various embodiments are described herein for switched reluctance machine configurations. In at least one embodiment, a switched reluctance machine configured according to the teachings herein comprises an axially extending shaft, an axially extending rotor mounted to the shaft, the rotor having a plurality of salient rotor poles, an axially extending stator disposed coaxially and concentrically with the rotor, the stator having a plurality of salient stator poles protruding radially from the stator towards the rotor poles, a plurality of stator teeth and tooth-tips, and a plurality of electrical coils wound about the stator poles to define a plurality of phases of the switched reluctance machine, where a number of stator poles can be determined according to the following equation and at least one constraint condition:Ns=Nt×LCM⁡(Ns,Nr)Nr×Np⁢⁢h×S.