Sr2+-SAPO-34 Sorbent for Selective CO2 Removal

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Solution Overview

Problem

Current methods for CO2 removal from gas mixtures, such as amine absorption, are complex and costly, and existing nanoporous materials face challenges in achieving selective and efficient CO2 separation at ambient conditions.

Innovation Solution

The use of ion-exchanged Mn+-SAPO-34 materials, prepared by exchanging Na+-SAPO-34 with cations like Ag+, Ca2+, Mg2+, Sr2+, Ce3+, and Ti3+, for CO2 adsorption, leveraging their unique pore geometry and cation interactions to enhance CO2 uptake and selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If amine absorption is used for CO2 removal, then CO2 separation is achieved, but process complexity and cost increase significantly

Engineering Contradiction:
ImproveCO2 separation efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs SAPO-34, a microporous aluminophosphate material with a specific chabazite structure containing 8-ring windows and cage systems. The porous structure provides high surface area and selective adsorption sites for CO2 molecules, achieving effective separation without the complex chemical processes required by amine absorption methods

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates composite materials by ion-exchanging Na+-SAPO-34 with various metal cations (Mg2+, Ca2+, Sr2+, Ba2+, Mn2+, Co2+, Ni2+, Cu2+, Zn2+) to produce Mn+-SAPO-34. This composite approach modifies the electronic and geometric properties of the adsorption sites, enhancing CO2 selectivity and capacity while maintaining structural integrity and simplifying the overall separation process

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If traditional nanoporous materials are used, then CO2 adsorption is achieved, but selectivity and efficiency at ambient conditions are insufficient

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoidselectivity at ambient conditions
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent systematically varies key parameters including cation type (different metal ions), cation loading (amount of exchanged cations), and structural properties of SAPO-34 to optimize CO2 adsorption performance. By tuning these parameters, the material achieves high selectivity and capacity for CO2 at ambient temperatures and pressures, overcoming the limitations of traditional nanoporous materials

Inventive Principle:
Principle #35Parameter changes

3Reliability

If cations are introduced in SAPO-34 framework, then CO2 interaction is enhanced, but pore blockage and diffusion limitation occur

Engineering Contradiction:
ImproveCO2 interaction strengthVSAvoidmolecular diffusion rate
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent introduces cations at specific locations within the SAPO-34 framework structure, particularly at cage windows and channel intersections where they create localized high-energy interaction sites for CO2. This localized modification enhances CO2 adsorption without significantly blocking the overall pore network, as the cations are positioned to attract CO2 molecules into the cage system rather than permanently blocking diffusion pathways

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ion-exchanged Mn+-SAPO-34 materials demonstrate improved CO2 adsorption capacities and selectivity, with Sr2+-SAPO-34 showing exceptional performance, enabling efficient CO2 removal from gas mixtures at ambient temperatures and pressures, and are fully reversible for regeneration.

Implementation Method 1

Adsorption processes using microporous and mesoporous (known together as nanoporous) materials are promising methods for the removal of CO2

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Mn+-SAPO-34 materials were prepared by ion-exchanging Na+-SAPO-34 with Ag+, Ca2+, Mg2+, Sr2+, Ce3+ and Ti3+ cations

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Data Source

PatentUS10052610B1Removal of carbon dioxide from gas mixtures using ion-exchanged silicoaluminophosphates
Publication Date: 2018.08.21 UNIVERSITY OF PUERTO RICO
  • US10052610B1 patent drawing
  • US10052610B1 patent drawing
  • US10052610B1 patent drawing

AI summary

Na+-SAPO-34 sorbents were ion-exchanged with several individual metal cations for CO2 absorption at different temperatures (273-348 K) and pressures (<1 atm). In general, the overall adsorption performance of the exchanged materials increased as follows: Ce3+<Ti3+<Mg2+<Ca2+<Ag+<Na+<Sr2+. The strontium exchanged materials excelled at low-pressure ranges, exhibiting very sharp isotherms slopes at all temperatures. The Sr2+ species were responsible for the surface strong interaction and the cations were occupying exposed sites (SII′) in the materials Chabazite cages. All the sorbent materials exhibited higher affinity for CO2 over the other gases tested (i.e., CH4, H2, N2 and O2) due to strong ion-quadrupole interactions. Sr2+-SAPO-34 sorbents are by far the best option for CO2 removal from CH4 mixtures, especially at low concentrations.