SRAM Gate Extensions With Unequal Depths for Margin Tuning

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Solution Overview

Problem

Existing strategies for integrating devices in a static random-access memory (SRAM) cell struggle to meet performance targets such as improved read margin and write margin.

Innovation Solution

A method of fabricating a semiconductor device involves forming a substrate with doped regions and isolation structures, followed by a series of etching processes to create divots of varying depths in the isolation structures. These divots allow for the formation of gate extensions of different depths, which can be used to tune the effective channel width of transistors in the SRAM cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional integration strategies are used in SRAM cells, then manufacturing simplicity is maintained, but performance targets such as read margin and write margin cannot be met

Engineering Contradiction:
Improveread margin and write marginVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is segmented into multiple portions with different extension depths into the isolation structure. Specifically, first gate portions extend to a first depth while second gate portions extend to a second depth, allowing independent optimization of transistor characteristics for different circuit functions (read vs. write operations) within the same SRAM cell

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the gate structure are given different properties through varying extension depths. The first gate portions with greater extension provide stronger control for transistors requiring higher drive strength, while second gate portions with lesser extension provide adequate control with smaller footprint for other transistors, optimizing local performance requirements

Inventive Principle:
Principle #3Local quality

2Productivity

If feature size is reduced to increase integration density, then more components can be integrated, but performance targets such as read margin and write margin become harder to meet

Engineering Contradiction:
Improveintegration densityVSAvoidread margin and write margin
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Instead of solely relying on lateral dimension scaling, the invention exploits the vertical dimension by extending gates into the isolation structure at different depths. This third-dimensional approach allows performance optimization without further reducing the lateral feature sizes, thereby maintaining integration density while improving transistor control and performance margins

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If gate extensions are used to improve transistor control, then read margin and write margin are improved, but manufacturing complexity increases due to multiple etching processes

Engineering Contradiction:
Improvetransistor controlVSAvoidfabrication process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The isolation structure is pre-formed with varying depths (first divots and second divots) before gate deposition. This preliminary preparation of the isolation structure with different depth regions allows subsequent conformal gate deposition to automatically create the desired multi-depth gate extensions, simplifying the overall manufacturing sequence by preparing the substrate in advance

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250133715A1Semiconductor devices with gate extensions and methods of fabricating the same
Publication Date: 2025.04.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250133715A1 patent drawing
  • US20250133715A1 patent drawing
  • US20250133715A1 patent drawing

AI summary

A semiconductor structure includes a first isolation structure and a second isolation structure disposed in a substrate. The semiconductor structure includes a doped region interposed between the first isolation structure and the second isolation structure in the substrate. The semiconductor structure includes a gate structure disposed over the doped region. The semiconductor structure includes a first gate extension protruding from the gate structure into the first isolation structure, where the first gate extension has a first depth measured from a top surface of the substrate. The semiconductor structure further includes a second gate extension protruding from the gate structure into the second isolation structure, where the second gate extension has a second depth that is different from the first depth.