SrZn2N2 Multi-Junction Light Energy Conversion Element

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Solution Overview

Problem

Current multi-junction light energy conversion devices face inefficiencies due to unsuitable band gaps in stacked semiconductor materials, particularly in tandem structures for solar cells and solar water splitting, where optimal band gaps for efficient energy conversion are not consistently achieved.

Innovation Solution

A multi-junction light energy conversion element is designed with a first light energy conversion layer containing SrZn2N2, which has a suitable band gap of not less than 1.5 eV and not more than 2.2 eV, and a second layer with a narrower band gap of not less than 0.8 eV and not more than 1.5 eV, optimized through crystal structure calculations and fabrication methods involving sintering under nitrogen atmospheres.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional semiconductor materials are used in multi-junction structures, then device complexity is reduced, but energy conversion efficiency deteriorates due to unsuitable band gaps

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the band gap parameter of the semiconductor material by introducing SrZn2N2 with a specifically controlled band gap of 1.6-1.8 eV. This parameter optimization enables the material to efficiently absorb sunlight in the 400-750 nm range, directly improving energy conversion efficiency in the upstream layer of multi-junction structures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material design by stacking SrZn2N2 with other semiconductor materials having different band gaps to form multi-junction structures. This composite approach allows each layer to capture different portions of the solar spectrum, achieving synergistic improvement in overall energy conversion efficiency while maintaining manageable device complexity

Inventive Principle:
Principle #40Composite materials

2Productivity

If tandem structures with two semiconductors are designed, then light absorption coverage is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight absorption coverageVSAvoidmanufacturing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by optimizing the band gap of SrZn2N2 specifically for the upstream layer position in the tandem structure. The material's band gap of 1.6-1.8 eV is tailored to absorb high-energy photons in the 400-750 nm range, while the downstream layer uses materials optimized for lower energy photons. This localized optimization simplifies the overall manufacturing process by clearly defining functional requirements for each layer

Inventive Principle:
Principle #3Local quality

3Productivity

If SrZn2N2 is used as upstream material, then energy conversion efficiency is improved, but fabrication process complexity increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent controls the band gap parameter of SrZn2N2 within the optimal range of 1.6-1.8 eV through composition control and processing conditions. This parameter optimization achieves high energy conversion efficiency while maintaining compatibility with conventional fabrication processes, avoiding excessive complexity in the fabrication process

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light absorption and carrier transportation, leading to improved energy conversion efficiency and the ability to efficiently split water using sunlight, with SrZn2N2 serving as an effective upstream material in the multi-junction structure.

Implementation Method 1

A semiconductor is irradiated with light having energy of not less than a band gap of the semiconductor to generate a pair of an electron and a hole in the semiconductor

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the first light energy conversion layer containing SrZn2N2; and a second light energy conversion layer containing an light energy conversion material, wherein the light energy conversion material has a narrower band gap than the SrZn2N2

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11417784B2Multi-junction light energy conversion element, device comprising the same, and fabrication method of SnZn2N2
Publication Date: 2022.08.16 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11417784B2 patent drawing
  • US11417784B2 patent drawing
  • US11417784B2 patent drawing

AI summary

The present disclosure is to provide a multi-junction light energy conversion element including a material having a band gap suitable for a light energy conversion layer located upstream in an incidence direction of light. The present disclosure provides a light energy conversion element, comprising a first light energy conversion layer containing SrZn2N2 and a second light energy conversion layer containing an light energy conversion material. The light energy conversion material has a narrower band gap than the SrZn2N2.