SSD Substrate Heater Layer for Cold-Start Temperature Control

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Solution Overview

Problem

Existing methods for heating storage devices in cold environments, such as using flexible printed circuit boards (FPCs) with heater functions, are costly and require additional manufacturing processes, making them inefficient in reducing manufacturing costs and improving workability.

Innovation Solution

A storage device unit with a substrate having multiple wiring layers, including a heat-generating layer with a heat-generating circuit, which is integrated into the substrate to efficiently heat the storage device, eliminating the need for separate FPCs and simplifying the manufacturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate FPC with heater function is prepared and disposed around the storage device, then the storage device can be heated to operate within the guaranteed temperature range, but the manufacturing cost increases and the manufacturing process becomes more complex

Engineering Contradiction:
Improveoperation within guaranteed temperature rangeVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The heater circuit is merged with the substrate wiring layers, eliminating the need for a separate FPC heater. The heat-generating layer is formed as one of the wiring layers on the substrate, integrating the heating function into the existing substrate structure. This reduces manufacturing cost and simplifies the manufacturing process while maintaining the ability to heat the storage device to its guaranteed operation temperature range.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a separate FPC with heater function is prepared and disposed around the storage device, then the storage device can be heated to operate within the guaranteed temperature range, but the device complexity increases

Engineering Contradiction:
Improveoperation within guaranteed temperature rangeVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heater circuit is merged with the substrate wiring layers, eliminating the need for a separate FPC heater. The heat-generating layer is formed as one of the wiring layers on the substrate, integrating the heating function into the existing substrate structure. This reduces device complexity by removing the separate FPC component while maintaining the heating capability.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a separate FPC with heater function is prepared and disposed around the storage device, then the storage device can be heated to operate within the guaranteed temperature range, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveoperation within guaranteed temperature rangeVSAvoidmanufacturing workability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The heater circuit is merged with the substrate wiring layers, eliminating the need for a separate FPC heater. The heat-generating layer is formed as one of the wiring layers on the substrate, integrating the heating function into the existing substrate structure. This simplifies the manufacturing process by reducing the number of components and assembly steps, thereby improving productivity and manufacturing workability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces manufacturing costs, improves workability, and ensures the storage device operates within its guaranteed temperature range by efficiently heating the SSD when outdoor temperatures drop, thereby enhancing its performance in cold conditions.

Implementation Method 1

a plurality of wiring layers includes a heat-generating layer having a heat-generating circuit

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12069796B2Storage device unit
Publication Date: 2024.08.20 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12069796B2 patent drawing
  • US12069796B2 patent drawing
  • US12069796B2 patent drawing

AI summary

The storage device unit includes: a substrate having a main surface and having a plurality of wiring layers stacked together; and a storage device that has a plate shape having a first surface and is disposed on the substrate, the first surface facing the main surface. The plurality of wiring layers includes a heat-generating layer having a heat-generating circuit.