SST Cash Tender Module Predictive Error Analysis for Proactive Maintenance

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Solution Overview

Problem

Current reactive approaches for managing cash tender modules (CTMs) in self-service terminals (SSTs) are unreliable, leading to poor resource management and increased dispatch costs due to reliance on store associates to report issues, with little reporting on overall health and cash levels, causing customer backups and increased costs.

Innovation Solution

A cloud-based service analyzes log data from CTMs using machine learning to predict maintenance needs, provides real-time status updates, and proactively schedules service calls, integrating error codes with knowledge articles for resolution, and optimizing service engineer visits by piggybacking on existing calls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reactive approaches are used to manage CTMs where incidents are reported after issues occur, then store associates can notify service providers, but resource management becomes poor and dispatch costs increase

Engineering Contradiction:
Improveincident reporting reliabilityVSAvoiddispatch costs
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system performs preliminary actions by continuously monitoring CTM health parameters and predicting failures before they occur. The machine learning model analyzes current data patterns to forecast future failures, enabling proactive scheduling of maintenance and service calls, thereby avoiding reactive dispatch costs and improving resource management efficiency

Inventive Principle:
Principle #10Preliminary action

2Reliability

If reactive management is used relying on store associate notifications, then service providers receive incident reports, but resource management efficiency deteriorates and dispatch costs increase

Engineering Contradiction:
Improveincident notification reliabilityVSAvoidresource management efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system implements continuous feedback loops where CTM health data is constantly monitored, analyzed by machine learning models, and used to generate predictive insights. This feedback mechanism automatically triggers maintenance scheduling and service call optimization, eliminating reliance on manual associate notifications and significantly improving resource management productivity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The CTM system performs self-diagnosis and self-reporting through automated health monitoring and predictive analytics. The system autonomously identifies potential failures, generates maintenance requests, and provides diagnostic information, freeing store associates from manual notification tasks and enhancing overall resource management efficiency

Inventive Principle:
Principle #25Self-service

3Device complexity

If no real-time reporting on health and cash levels is provided, then system complexity remains low, but customer service quality deteriorates causing backups and queues

Engineering Contradiction:
Improvereporting system complexityVSAvoidcustomer service quality
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The system introduces an intelligent intermediary layer consisting of machine learning models and predictive analytics platforms that process raw CTM data and translate it into actionable insights. This intermediary automatically generates maintenance predictions, optimizes service scheduling, and provides real-time visibility into system health, improving customer service quality without proportionally increasing operational complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250246051A1Self-service terminal (SST) predictive error analysis
Publication Date: 2025.07.31 NCR VOYIX CORP
  • US20250246051A1 patent drawing
  • US20250246051A1 patent drawing
  • US20250246051A1 patent drawing

AI summary

A cash tender module (CTM) of a self-service terminal (SST) records transaction media usage and error or warning codes for media peripheral devices of the SST in one or more log files. The log files are processed to discover patterns and relationships between the error/warning codes. Predicted error/warning codes are generated for the peripherals based on the patterns and relationships. Service records are automatically and proactively generated based on the predicted error/warning codes. In an embodiment, the service records include links to knowledge articles that provide step-by-step actions to resolve the error/warning codes. In an embodiment, real-time media counts by denomination are render into a dashboard interface for monitoring in real time the media in the SST.