Stab Assembly Dual Connection Panelboard

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Solution Overview

Problem

Existing panelboards and switchgear assemblies are limited in their ability to accommodate both plug-on and bolt-on connections for electrical switching apparatus, restricting their versatility and reliability in power distribution systems.

Innovation Solution

The development of a stab assembly with twofold and onefold line terminals that include both bolt-on and plug-on portions, allowing for secure mechanical and electrical connections to bus bars, ensuring redundancy in electrical contact points for reliable current transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If panelboards use springs for plug-on connections, then ease of installation is improved, but compatibility with bolt-on electrical switching apparatus deteriorates

Engineering Contradiction:
Improveease of installationVSAvoidcompatibility with bolt-on apparatus
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The bus bar assembly is designed with dual functionality: it includes both spring-loaded plug-on connection features and bolt-on connection features. The stab assembly can accommodate electrical switching apparatus using either plug-on or bolt-on methods, making the panelboard universal in its compatibility with different apparatus types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bus bar assembly is segmented into distinct connection regions: one region equipped with springs for plug-on connections and another region with bolt holes for bolt-on connections. This segmentation allows each connection type to function independently while being part of the same integrated assembly.

Inventive Principle:
Principle #1Segmentation

2Strength

If panelboards use bolts for bolt-on connections, then structural strength is improved, but ease of installation deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidease of installation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The bus bar assembly merges two connection methods (bolt-on and plug-on) into a single integrated structure. Users can choose the appropriate connection method based on their needs, combining the strength of bolts with the ease of plug-on installation in one assembly.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If line terminals have single contact points, then device complexity is reduced, but reliability of current transfer deteriorates

Engineering Contradiction:
Improveterminal structure complexityVSAvoidcurrent transfer reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The line terminal is designed with different contact regions: one contact point for plug-on connection and another contact point for bolt-on connection. Each contact point provides a reliable electrical path, and the presence of multiple contact points ensures that current transfer reliability is maintained regardless of which connection method is used.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9954345B2Panelboard, and switchgear assembly and stab assembly therefor
Publication Date: 2018.04.24 EATON INTELLIGENT POWER LTD
  • US9954345B2 patent drawing
  • US9954345B2 patent drawing
  • US9954345B2 patent drawing

AI summary

A stab assembly includes at least one bus bar having and an elongated extension, and a number of line terminals including at least one twofold line terminal. The twofold line terminal has a plug-on portion having an engaging portion. The engaging portion substantially overlays and engages the elongated extension.