Stability Frame for Offshore Wind Turbine Installation

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Solution Overview

Problem

The installation of wind turbines in offshore locations, especially in deep water, faces challenges due to the delicate nature of components like glass-fiber blades and the increasing size and power of turbines, which complicates assembly and maneuvering amidst waves and wind.

Innovation Solution

A stability frame system comprising a main body mounted around the tower with guides and hooking members, anchored to a rigging assembly below the wind turbine's center of gravity, which is connected to a crane vessel for lifting and handling, and includes tugger lines to prevent twisting, ensuring secure anchoring and easy recovery for reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a crane vessel is used to lift and transfer wind turbine components in deep water, then the installation can be performed in deeper locations, but the components are exposed to harmful effects from waves and wind causing swinging movements

Engineering Contradiction:
Improveinstallation depth capabilityVSAvoidswinging movements from waves and wind
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

A stability frame is introduced as an intermediary device between the wind turbine components and the crane vessel. The stability frame includes a main body mounted on the tower and multiple guides extending outwardly that constrain the rigging assembly, preventing swinging movements while allowing the crane vessel to perform lifting operations in deep water locations

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the wind turbine size and power are increased to actuate more powerful electrical generators, then the energy output is improved, but the structure becomes more delicate and harder to handle

Engineering Contradiction:
Improveelectrical generator powerVSAvoidhandling difficulty
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The stability frame acts as a mediator that simplifies handling of large, powerful wind turbines. By providing structural support through the main body and constraining forces through the guides, the stability frame makes it easier to maneuver heavier components during installation operations

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If glass-fiber blades are used to construct the wind turbine, then the aerodynamic performance is improved, but the delicate nature of the blades makes assembly and maneuvering more difficult

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidassembly and maneuvering ease
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The stability frame provides protective support for delicate glass-fiber blades during assembly and maneuvering operations. The guides constrain the rigging assembly to prevent excessive movements that could damage the blades, while the main body provides stable mounting for the tower structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11845639B2Stability frame, system and method for the installation of a wind turbine on an offshore substructure
Publication Date: 2023.12.19 SAIPEM SPA
  • US11845639B2 patent drawing
  • US11845639B2 patent drawing
  • US11845639B2 patent drawing

AI summary

A stability frame for the installation of a wind turbine on an offshore substructure, wherein the wind turbine comprises a tower configured to be anchored to a rigging assembly below the barycenter of the wind turbine, has a main body configured to be mounted about the upper part of the tower; and a plurality of guides, which extend outwardly from the main body and are configured for constraining parts of the rigging assembly so as to laterally support the wind turbine by the rigging assembly.