Stabilized Directional Couplers Using Length Extenders

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Solution Overview

Problem

Conventional semiconductor processing techniques face challenges with signal attenuation and crosstalk in copper data channels, which are mitigated with power-intensive and complex methods offering limited scalability, while optical communication systems are sought to overcome these limitations.

Innovation Solution

A system and method for stabilized directional couplers are introduced, utilizing waveguides with reduced spacing and length extenders to achieve phase delay, integrated into a CMOS chip, enabling efficient optical signal communication with reduced variability in coupling ratios through Monte Carlo simulations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional copper data channels are used, then signal transmission is achieved, but signal attenuation and crosstalk occur

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidsignal attenuation and crosstalk
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces copper-based electrical signal transmission with optical signal transmission through waveguides. This substitution eliminates signal attenuation and crosstalk inherent in copper channels by using light-based evanescent coupling mechanisms, thereby resolving the technical contradiction between achieving reliable signal transmission and avoiding harmful signal degradation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If equalization and coding are applied to mitigate signal attenuation, then signal transmission quality improves, but power consumption and system complexity increase

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By substituting electrical signal transmission with optical transmission through waveguides, the patent fundamentally eliminates the need for complex equalization and coding mechanisms. The optical waveguide system inherently avoids signal attenuation and crosstalk, thereby resolving the contradiction between improving signal quality and reducing system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If shielding is applied to reduce crosstalk, then signal transmission quality improves, but cable bulk and power requirements increase

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidcable bulk
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent replaces copper cable-based transmission with integrated optical waveguide transmission. This substitution eliminates the need for bulky shielding structures while achieving superior signal isolation through evanescent coupling mechanisms, thereby resolving the contradiction between improving signal quality and reducing cable bulk.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If waveguide spacing is reduced to improve coupling efficiency, then directional coupler performance improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidwaveguide spacing control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs parameter changes through the use of length extenders that introduce controlled phase delays. By adjusting the length of waveguide sections and the positioning of directional couplers, the system optimizes coupling efficiency while compensating for manufacturing variations. This approach resolves the contradiction between achieving high coupling efficiency and maintaining manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

5Productivity

If directional couplers are used for optical signal splitting, then signal distribution is achieved, but output power variability occurs

Engineering Contradiction:
Improvesignal distribution capabilityVSAvoidoutput power stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces length extenders that provide controlled phase delays to compensate for power variations. By carefully designing the length of waveguide sections and the positioning of directional couplers, the system achieves stable output power across multiple channels. This resolves the contradiction between achieving signal distribution capability and maintaining output power stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces signal variability and power penalties in directional couplers, enhancing scalability and performance by stabilizing light output levels across wafer lots, as demonstrated by experimental results.

Implementation Method 1

at least a portion of the input optical signal is coupled between the first and second waveguides in the first directional coupler and at least a portion of the coupled optical signal is coupled between the first and second waveguides in the second directional coupler

Methodology Applied
Scientific EffectEvanescent coupling: Waveguide (optics)

Implementation Method 2

The length extender may add phase delay for signals in one of the first and second waveguides

Methodology Applied
Scientific EffectPhase delay: Waveguide (optics)

Data Source

PatentUS11143816B2Method and system for stabilized directional couplers
Publication Date: 2021.10.12 CISCO TECHNOLOGY INC
  • US11143816B2 patent drawing
  • US11143816B2 patent drawing
  • US11143816B2 patent drawing

AI summary

Methods and systems for stabilized directional couplers are disclosed and may include a system comprising first and second directional couplers formed by first and second waveguides, where one of the waveguides may comprise a length extender between the directional couplers. The directional couplers may be formed by reduced spacing between the waveguides on opposite sides of the length extender. An input optical signal may be communicated into one of the waveguides, where at least a portion of the input optical signal may be coupled between the waveguides in the first directional coupler and at least a portion of the coupled optical signal may be coupled between the waveguides in the second directional coupler. Optical signals may be communicated out of the system with magnitudes at a desired percentage of the input optical signal. The length extender may add phase delay for signals in one of the first and second waveguides.