Stabilized Sr2Si5N8:Eu Red Luminescent Material for LEDs

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Solution Overview

Problem

Current red-emitting luminescent materials, such as Sr2Si5N8:Eu, are chemically unstable at high temperatures and under high radiation, limiting their application in thermally stressed environments, and competing materials like CaAlSiN3 have narrow emission wavelength ranges, lacking a satisfactory solution for high stability.

Innovation Solution

A modified Eu2+-doped alkaline earth nitridosilicate M2Si5N8 is stabilized by incorporating SiO2, extending the educt mixture to include additional M3N2, resulting in a novel nitridosilicate with improved stability and emission characteristics, suitable for use in conversion LEDs generating white light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If Sr2Si5N8:Eu is used as a red-emitting luminescent material, then the dominant wavelength is in the optimal range of 600-610 nm, but the material exhibits chemical instability at high temperatures and under high radiation

Engineering Contradiction:
Improvedominant wavelengthVSAvoidchemical stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent creates a composite luminescent material by doping Eu2+ ions into the Sr2Si5N8 host lattice, forming Sr2Si5N8:Eu. This composite structure combines the optimal 600-610 nm emission characteristics of Sr2Si5N8 with the stabilizing effect of Eu2+ doping, which enhances chemical stability while maintaining the desired emission properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the compositional parameters of Sr2Si5N8 by introducing Eu2+ dopants at controlled concentrations. This parameter change transforms the material from chemically unstable pure Sr2Si5N8 to a stable doped variant Sr2Si5N8:Eu, while preserving the critical 600-610 nm dominant wavelength range through optimized doping levels.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If CaAlSiN3 is used as a red-emitting luminescent material, then the material exhibits high stability, but the emission wavelength range is narrow and limited to 615-620 nm

Engineering Contradiction:
ImprovestabilityVSAvoidemission wavelength range
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent shifts the emission wavelength parameter from the narrow 615-620 nm range of CaAlSiN3 to the broader 600-610 nm range by changing the host material composition to Sr2Si5N8:Eu. This parameter change in dominant wavelength is achieved while maintaining high stability through the same doping strategy that proved effective for Sr2Si5N8.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stabilized luminescent material maintains high quantum efficiency and emission stability under thermal stress and radiation, with improved excitability in the 410-500 nm range, enhancing the performance of conversion LEDs without compromising optical properties.

Implementation Method 1

The luminescent material will thereby ensure the provision of an efficient, stabilized emitting red luminescent material that can be excited by blue or ultraviolet light and has a dominant wavelength in the 600-nm range

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS8896006B2Red-emitting SR2S15N8 luminescent material and light source having a luminescent material of such kind as well as a method for producing the luminescent material
Publication Date: 2014.11.25 OSRAM OPTO SEMICON GMBH & CO OHG
  • US8896006B2 patent drawing
  • US8896006B2 patent drawing
  • US8896006B2 patent drawing

AI summary

A red-emitting luminescent material that belongs to the class of nitridosilicates and is doped with at least one activator D, in particular Eu, wherein the material is a modified D-doped alkaline earth nitridosilicate M2Si5N8, where M=one or more elements belonging to the group Sr, Ca, Ba, with the nitridosilicate having been stabilized by an oxidic or oxinitridic—in particular alkaline earth—phase.