Stable Alpha-Amylase Variants in Chelating Detergent Systems

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Solution Overview

Problem

Alpha-amylases used in detergents are often unstable in the presence of chelating agents, which are necessary for reducing water hardness and stain removal, leading to reduced enzyme activity and formulation challenges.

Innovation Solution

Development of a variant alpha-amylase with specific amino acid substitutions and deletions that maintains stability and activity in the presence of chelating agents, specifically capable of reducing free calcium ion concentrations, thereby enhancing wash performance and stability in detergent compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If chelating agents are added to reduce water hardness and protect bleaching agents, then stain removal and bleaching protection are improved, but alpha-amylase stability and activity are reduced

Engineering Contradiction:
Improvewater hardness and stain removalVSAvoidalpha-amylase stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the amino acid sequence of alpha-amylase at specific positions (193, 195, 197, 198, 200, 203, 206, 210, 212, 213, and 243) to alter the enzyme's chemical properties. These sequence modifications enable the enzyme to maintain stability and activity in the presence of chelating agents, resolving the contradiction between chelating agent effectiveness and enzyme stability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If calcium is added to improve enzyme stability, then alpha-amylase stability is improved, but stain removing effect is destroyed and formulation problems occur

Engineering Contradiction:
Improveenzyme stabilityVSAvoidstain removing effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the enzyme's amino acid sequence parameters to change its calcium dependence. The variant alpha-amylases are engineered to maintain stability without requiring high calcium concentrations, thereby preserving stain removal effectiveness while avoiding formulation issues associated with calcium addition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the calcium dependence requirement from the enzyme system by creating variants that are less dependent on calcium ions. This is achieved through amino acid substitutions that reduce the enzyme's affinity for calcium or stabilize the structure through alternative mechanisms, allowing the enzyme to function without added calcium.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If strong chelating compounds are used for water hardness reduction, then water hardness reduction is improved, but enzyme activity is reduced

Engineering Contradiction:
Improvewater hardnessVSAvoidenzyme activity
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent changes the enzyme's amino acid sequence parameters to reduce its sensitivity to chelating agents. The variants maintain high amylolytic activity even in the presence of strong chelating compounds that effectively reduce water hardness, thus resolving the contradiction between water hardness reduction and enzyme activity maintenance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The variant alpha-amylase exhibits improved stability and wash performance compared to parent enzymes, retaining activity and effectiveness even in the presence of chelating agents, ensuring effective stain removal and detergent stability.

Implementation Method 1

Alpha-amylases (alpha-1,4-glucan-4-glucanohydrolases, E.C. 3.2.1.1) constitute a group of enzymes, which catalyse hydrolysis of starch and other linear and branched 1,4-glucosidic oligo- and polysaccharides.

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentEP3428260B1Cleaning composition comprising amylase variants with high stability in the presence of a chelating agent
Publication Date: 2024.03.13 PROCTER & GAMBLE CO
  • EP3428260B1 patent drawing
  • EP3428260B1 patent drawing
  • EP3428260B1 patent drawing

AI summary

The present invention relates to cleaning compositions comprising variants of an alpha-amylase having improved stability to chelating agents relative to its parent enzyme and cleaning processes comprising such compositions.