Stable High-Concentration Aqueous Complexing Agent Solutions

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Solution Overview

Problem

Existing aqueous solutions of complexing agents like methylglycine diacetic acid (MGDA) and glutamic acid diacetic acid (GLDA) are not stable at temperatures between zero to 50°C, leading to precipitation and incrustations in pipes and containers, which increases transportation costs and requires additional dissolution steps for granules and powders.

Innovation Solution

Aqueous solutions containing 30-60% by weight of alkali metal salts of MGDA or GLDA, combined with 700 ppm to 7% by weight of polyamines partially or fully substituted with CH2COOH groups, neutralized with alkali metal cations, which maintain stability at temperatures from zero to 50°C without requiring additives that negatively affect the complexing agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the concentration of complexing agent in aqueous solution is increased to reduce water shipment costs, then transportation efficiency improves, but the solution becomes unstable at temperatures between zero to 50°C leading to precipitation and incrustations

Engineering Contradiction:
Improveconcentration of complexing agentVSAvoidstability of solution
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A solubility-enhancing additive is introduced as an intermediary substance that mediates between the complexing agent and water, allowing high concentrations of complexing agent to remain stable in aqueous solution at temperatures between zero to 50°C without precipitation or incrustations

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The chemical composition parameters of the solution are modified by adding specific additives that change the solubility characteristics, enabling the solution to maintain stability at high complexing agent concentrations across the temperature range of zero to 50°C

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If granules and powders are used to eliminate water shipment costs, then transportation efficiency improves, but an extra dissolution step is required for mixing and formulation processes

Engineering Contradiction:
Improvewater contentVSAvoidprocessing steps
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The solution achieves optimal concentration parameters (high complexing agent content with controlled water and additive ratios) that simultaneously eliminate the need for additional dissolution steps while maintaining stability, transforming the product into a ready-to-use liquid form

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additives are used to enhance solubility of complexing agents, then solution stability improves, but the additives may negatively affect the properties of the complexing agent

Engineering Contradiction:
Improvesolubility and stabilityVSAvoidnegative effect on complexing agent properties
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The additive acts as a solubility-enhancing intermediary that specifically promotes complexing agent dissolution without interfering with or degrading the functional properties of the complexing agent, maintaining its effectiveness while enabling high concentration stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A small amount of additive is used as a sacrificial component that enables the main complexing agent to perform its function at high concentrations without the additive affecting the complexing agent's properties, allowing the additive to be present in minimal quantities

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentEP3004311B1Aqueous solutions containing a complexing agent in high concentration
Publication Date: 2017.04.05 BASF SE
  • EP3004311B1 patent drawing
  • EP3004311B1 patent drawing
  • EP3004311B1 patent drawing

AI summary

Aqueous solution comprising (A) in the range of from 30 to 60% by weight of a complexing agent, selected from the alkali metal salts of methylglycine diacetic acid and the alkali metal salts of glutamic acid diacetic acid, (B) in the range of from 700 ppm to 7% by weight of a polymer being selected from polyamines, the N atoms being partially or fully substituted with CH2COOH groups, partially or fully neutralized with alkali metal cations, ppm and percentages referring to the total respective aqueous solution