Stackable Building Blocks With Flat-Surface Clamping Connections

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Toy building blocks suffer from instability and non-flat surfaces due to chamfer geometry or cylindrical hold and peg configurations, leading to predominantly non-flat or irregular connecting features.

Innovation Solution

The toy building blocks feature geometric shapes with protrusions and recesses on the proximal and distal surfaces, allowing for stable connections through clamping engagement, with protrusions and recesses aligned to form snug connections and provide flat surfaces for support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If chamfer geometry or cylindrical hold and peg configurations are used for connection, then the building blocks can be connected and stacked, but the connection stability is insufficient and the surfaces are non-flat

Engineering Contradiction:
Improveconnection stabilityVSAvoidsurface flatness
Core Design Contradiction:
Stability of the object's compositionVSShape

Solution Approach 1:

The connection system is segmented into distinct protrusions on one block and corresponding recesses on another block, allowing for precise alignment and stable clamping engagement while maintaining flat surfaces at the connection interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions and recesses are designed with asymmetric geometries that complement each other, creating a unique fit that ensures stable connection while the opposing surfaces remain flat for structural integrity

Inventive Principle:
Principle #4Asymmetry

2Ease of operation

If chamfer geometry or cylindrical hold and peg configurations are used, then connection is enabled, but the connecting features are predominantly non-flat or irregular

Engineering Contradiction:
Improveconnection capabilityVSAvoidsurface regularity
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The protrusions and recesses are designed with specific local geometries that provide connection capability, while the surrounding surfaces maintain regular flat characteristics, creating a localized connection feature that does not compromise overall surface quality

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250367569A1Toy building block
Publication Date: 2025.12.04 BARKER JOHN
  • US20250367569A1 patent drawing
  • US20250367569A1 patent drawing
  • US20250367569A1 patent drawing

AI summary

Stackable toy building blocks are provided herein. The toy building blocks comprise various configurations of protrusions and recesses allowing for connecting building blocks to form stacked or complex structures. The toy building blocks may be formed of single-unit or multi-unit configurations having a common base shape such that a toy in different-unit configurations may be stacked with each other or formed in tessellations. The protrusions and recesses of the toy building blocks may be disposed along the outer edge of each base shape providing for stable structures and for flat surfaces on the top surfaces of stacked blocks.