Stackable Collapsible Container Nesting Ventilation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing stackable and collapsible containers face issues with complex assembly/disassembly, low rigidity, and increased transport costs due to volume inefficiency when empty, particularly when transporting perishable goods like fish.
Innovation Solution
A container design featuring a lower base, upper frame, and side walls with rapid disassembly means using angular uprights, tabs, and screws, along with ventilation holes and evacuation orifices, which eliminates the need for a top lid, allowing for nesting during transport and maintaining structural rigidity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of time
If containers are transported empty without disassembly, then transport time is reduced, but transport volume efficiency deteriorates (containers occupy more space)
Solution Approach 1:
The container is designed to nest within another container of the same type. The open-top configuration allows one container to be placed inside another, reducing transport volume from 2 separate containers to the volume of 1 container when transporting empty containers back to the processing center.
2Ease of operation
If containers are designed with rapid disassembly means, then ease of operation improves, but structural rigidity deteriorates
Solution Approach 1:
The container is divided into separate modular components (base, side walls, front wall, back wall, upper frame) that can be quickly assembled and disassembled using simple connecting means such as screws and holes, while maintaining structural integrity when assembled.
Solution Approach 2:
The container uses composite construction with wooden or plastic walls reinforced with metal frames and corner protectors, combining materials to achieve both ease of assembly and structural rigidity.
3Adaptability or versatility
If the container has an open top without lid, then stackability improves, but protection of goods deteriorates
Solution Approach 1:
The container transitions from a closed configuration (when in use) to an open configuration (when stacked for transport). The open-top design allows easy loading/unloading during processing and enables nesting when empty, while the robust frame structure provides sufficient protection during transport.
4Productivity
If containers are stacked without disassembly, then productivity improves, but ventilation efficiency deteriorates
Solution Approach 1:
The container walls incorporate ventilation holes that allow air circulation through the container walls. When containers are stacked, ventilation continues through the side walls, preventing complete air stagnation and maintaining some airflow for perishable goods.
Data Source
Figure 1a~1b
Figure 2~3
Figure 4a~4b
AI summary
A stackable and collapsible container comprising a lower base (1), an upper frame (4) and side walls (2), (3) which are mounted to/ dismounted from each other, and using connecting means (5) for both the base (1) and the frame (4). The walls (2), (3) comprise vent holes (6) strategically distributed throughout the surface thereof, to cause air currents to flow within the container. The base (1) has drain holes (7) strategically distributed throughout the surface thereof for releasing waste fluids and / or derived from cleaning.