Stackable Food Containers with Integrated Venting Mechanism

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Solution Overview

Problem

Food containers used for packaging hot items often suffer from condensation issues when stacked, leading to moisture accumulation that can soggy food products, particularly affecting items like fried goods and buns, compromising their quality and convenience.

Innovation Solution

The design of stackable containers with integrated vents that allow heat and moisture to escape, even when stacked, preventing condensation from forming on the food contents by providing a venting mechanism that maintains the quality and temperature of the food products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If containers are stacked together for space efficiency, then storage density improves, but condensation forms on food products due to trapped heat and moisture

Engineering Contradiction:
Improvestorage densityVSAvoidcondensation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The container is divided into a base portion and a lid portion with separate stacking structures. The base has a recessed stacking structure while the lid has a protruding stacking structure, allowing them to interlock when stacked. This segmentation enables the venting mechanism to function independently while maintaining stackability, resolving the contradiction between storage density and condensation prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A vent mechanism acts as an intermediary between the container interior and exterior. The vent includes a vent port in the base and a corresponding vent opening in the lid that aligns when stacked, creating a controlled pathway for moisture and heat escape. This intermediary structure enables condensation prevention while maintaining the stacked configuration for efficient storage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If containers are designed with interlocking stacking structures, then stackability improves, but ease of separation deteriorates

Engineering Contradiction:
ImprovestackabilityVSAvoidease of separation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The locking mechanism uses resilient (flexible) arms that can dynamically adjust during the locking and unlocking processes. When stacking containers, the resilient arms flex to engage with the locking tabs, securing the stack. When separation is needed, the resilient arms can be easily depressed to disengage, providing both stable stacking and easy separation without requiring excessive force.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If vent openings are provided in stacked containers, then condensation is prevented, but structural integrity may be compromised

Engineering Contradiction:
Improvecondensation preventionVSAvoidstructural integrity
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The vent mechanism incorporates a flexible flap that can bend and move to allow moisture and heat escape while maintaining the overall structural integrity of the container. The flexible material provides sufficient strength to support the container walls while creating an effective venting pathway, resolving the contradiction between condensation prevention and structural strength.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The containers effectively prevent condensation from forming on food products, maintaining their quality and temperature, ensuring that items like fried goods and buns remain appetizing and easy to consume by allowing heat and moisture to vent out, even when multiple containers are stacked together.

Implementation Method 1

vents that allow heat and moisture to escape

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

preventing condensation from forming on the food contents

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11738907B2Stackable and ventable containers
Publication Date: 2023.08.29 GENPAK L L C
  • US11738907B2 patent drawing
  • US11738907B2 patent drawing
  • US11738907B2 patent drawing

AI summary

A container includes a base, a lid, and a hinge that connects the base and lid. The containers may be configured to be vertically stackable in an closed position and still permit venting via vents in the lid of each container. The containers may also be nested in an open position with indentations in the base to facilitate separation of the containers. The indentations may be in one of two positions with an alternating pattern when the containers are in the nested arrangement.