Stackable Spacecraft Layout With Side Mounting Cylinder

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Solution Overview

Problem

Existing satellite launch systems face challenges in reducing costs and minimizing weight and volume by stacking multiple satellites, as central cylinders in current designs obstruct space for essential components like antennas and heat pipes, and interfere with heat removal, especially when oriented in the Y-direction through the earth deck.

Innovation Solution

A three-axis satellite design with a central mounting cylinder oriented in the east/west direction allows for unobstructed space on the earth deck for antennas and heat pipes, enabling efficient stacking and reducing interference with heat removal systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple satellites are mounted to a common cylindrical dispenser within the launch vehicle, then the cost of launching each satellite is reduced, but the weight and volume of the launch vehicle increase significantly

Engineering Contradiction:
Improvecost of launching each satelliteVSAvoidweight of launch vehicle
Core Design Contradiction:
ProductivityVSWeight of stationary object

Solution Approach 1:

The invention divides the launch vehicle into modular segments, with each satellite carrying its own stacking interface cylinder rather than relying on a single large common dispenser. This segmentation reduces the overall weight and volume of the launch vehicle while maintaining the ability to launch multiple satellites together.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention combines the stacking interface functionality directly into each satellite's structure, merging the previously separate dispenser function with the satellite body. This eliminates the need for a large common dispenser and reduces launch vehicle weight and volume.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a central cylinder extends through the satellite in the Y-direction through the earth deck and zenith deck, then the satellite can be coupled to other satellites in the launch vehicle, but space on the earth deck is limited for antennas and electronic equipment

Engineering Contradiction:
Improvecoupling capability between satellitesVSAvoidspace on earth deck
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The invention changes the orientation of the stacking interface cylinder from the Y-direction (through earth deck and zenith deck) to the Z-direction (through the side panels). This dimensional change allows the earth deck to be fully utilized for antennas and electronic equipment while maintaining satellite coupling capability through the reoriented cylinder.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If a central cylinder extends through the satellite in the Y-direction, then satellite stacking is enabled, but heat pipe placement and heat removal are interfered with

Engineering Contradiction:
Improvesatellite stacking capabilityVSAvoidheat removal efficiency
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The invention reorients the stacking interface cylinder from the Y-direction to the Z-direction, moving it away from the earth deck where heat pipes are typically placed. This dimensional change eliminates interference with heat pipe placement and maintains efficient heat removal pathways while preserving satellite stacking capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If the number of satellites in a single launch vehicle is increased, then the cost per satellite is reduced, but the weight of the launch vehicle increases

Engineering Contradiction:
Improvenumber of satellites per launchVSAvoidweight of launch vehicle
Core Design Contradiction:
ProductivityVSWeight of stationary object

Solution Approach 1:

The invention segments the stacking interface functionality into individual satellites rather than using a large common dispenser, reducing the weight added per satellite and allowing more satellites to be launched together without proportionally increasing launch vehicle weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the structural parameters of the stacking interface by integrating cylinders directly into satellite bodies with reduced dimensions compared to a common dispenser, allowing increased satellite density in the launch vehicle without proportional weight increase.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3589549B1Stackable spacecraft
Publication Date: 2025.07.23 NORTHROP GRUMMAN SYSTEMS CORP
  • EP3589549B1 patent drawingFigure 1~2
  • EP3589549B1 patent drawingFigure 3~4
  • EP3589549B1 patent drawingFigure 5~6

AI summary

A three-axis spacecraft including a spacecraft body including first and second opposing radiator/equipment panels, first and second opposing mounting panels, an earth deck and a zenith deck. The zenith deck faces the Earth when the spacecraft is on orbit and the first and second mounting panels face an east and west direction relative to the Earth when the spacecraft is on orbit. The spacecraft further includes a mounting cylinder extending through the spacecraft body and out of the first and second mounting panels.