Stacked Antenna Module Layout for Heat Dissipation and Signal Isolation

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Solution Overview

Problem

Existing antenna modules face challenges in reducing size, improving communication characteristics, and enhancing heat dissipation.

Innovation Solution

The antenna module design includes a first and second circuit board configuration with an electrically connecting member, a semiconductor integrated circuit, and metal cases that form a heat conductive path to efficiently dissipate heat while maintaining effective communication, allowing for reduced size and improved performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the antenna module uses a conventional single-layer circuit board design, then the structure is simple, but the size cannot be reduced and heat dissipation is poor

Engineering Contradiction:
Improveantenna module sizeVSAvoidcircuit board structure
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent transitions from a conventional single-layer planar circuit board to a three-dimensional stacked configuration with first and second circuit boards arranged in the up-down direction. This vertical stacking enables space utilization in the thickness dimension, achieving size reduction while providing separate layers for antenna placement and electronic component mounting, thus resolving the contradiction between compactness and functional integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The circuit board is segmented into functionally independent first and second circuit boards. The first circuit board is dedicated to antenna mounting while the second circuit board hosts electronic components. This segmentation allows optimized thermal management and electromagnetic performance while maintaining a compact overall structure, addressing both size reduction and functional requirements.

Inventive Principle:
Principle #1Segmentation

2Temperature

If heat dissipation structures are added to the antenna module, then heat dissipation improves, but the device complexity and size increase

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidmodule structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent integrates heat dissipation functionality directly into the existing multi-layer circuit board structure and metal housing without adding separate heat dissipation components. The second circuit board serves dual purposes as both an electronic component carrier and a heat dissipation structure, while the metal housing provides both mechanical protection and thermal conduction pathways. This merging approach achieves effective heat dissipation while avoiding increased device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metal housing and circuit boards are designed to perform multiple functions simultaneously: structural support, electromagnetic shielding, electrical connection, and heat dissipation. This multi-functionality eliminates the need for dedicated heat dissipation components, reducing overall device complexity while maintaining effective thermal management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the antenna and electronic components are mounted on the same circuit board, then the structure is compact, but communication characteristics deteriorate due to interference

Engineering Contradiction:
Improvecommunication characteristicsVSAvoidcircuit board configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent physically separates the antenna system on the first circuit board from the electronic components on the second circuit board. This spatial segmentation in the vertical direction minimizes electromagnetic interference between high-frequency antenna signals and digital electronic circuits, thereby improving communication reliability without requiring complex shielding or filtering circuits.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By utilizing the vertical dimension with stacked circuit boards, the patent achieves physical separation of antenna and electronic components without increasing the planar footprint. This three-dimensional arrangement maintains compactness while improving electromagnetic compatibility, resolving the contradiction between compact integration and communication performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the antenna module's size, enhances communication capabilities, and improves heat dissipation by allowing direct heat conduction through solid paths, ensuring efficient heat transfer without obstructing electromagnetic wave transmission.

Implementation Method 1

a heat conductive path through which heat is conducted is provided between the first circuit board and the second circuit board and is a path that passes through a solid including the first metal case

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

an antenna that is configured to transmit and/or receive an electromagnetic wave or a magnetic field

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Electromagnetic Induction

Data Source

PatentUS20240275017A1Antenna module and antenna component
Publication Date: 2024.08.15 MURATA MFG CO LTD
  • US20240275017A1 patent drawing
  • US20240275017A1 patent drawing
  • US20240275017A1 patent drawing

AI summary

An antenna module is provided that includes a first circuit board that includes an antenna that transmits and/or receives an electromagnetic wave or a magnetic field, a second circuit board that faces the first circuit board and when viewed in an up and down direction and overlaps with the first circuit board, an electrically connecting member that electrically connects the first circuit board to the second circuit board. A semiconductor integrated circuit is provided and a first metal case covers the semiconductor integrated circuit. The first metal case and the semiconductor integrated circuit are both mounted either a first lower main surface or a second upper main surface. A heat conductive path conducts heat between the first circuit board and the second circuit board and passes through a solid including the first metal case.