Stacked BGA Module with Interposer for Signal Routing

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Solution Overview

Problem

Current microelectronic packaging methods do not efficiently utilize limited surface area on printed circuit boards, leading to reduced circuit density and increased signal lead lengths, which affects high clock speeds and parasitic inductance and capacitance.

Innovation Solution

A stacked microelectronic module comprising at least two IC package layers with an interposer layer for electrical signal rerouting and angularly depending leads for interconnection to an interface PCB, allowing for efficient stacking and interconnection of ball grid array packages, thereby reducing signal lead lengths and enhancing circuit density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If traditional planar packaging is used, then PCB surface area utilization is poor, but circuit density is reduced and signal lead lengths are increased

Engineering Contradiction:
ImprovePCB surface area utilizationVSAvoidcircuit density
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The patent transitions from traditional planar (2D) packaging to three-dimensional stacked packaging, arranging multiple IC packages vertically along the Z-axis. This dimensional change enables efficient utilization of PCB surface area while significantly increasing circuit density, as multiple functional layers can coexist within the same footprint without increasing lead lengths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If traditional planar packaging is used, then PCB surface area utilization is poor, but signal lead lengths are increased causing increased parasitic inductance and capacitance

Engineering Contradiction:
ImprovePCB surface area utilizationVSAvoidparasitic inductance and capacitance
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

By stacking IC packages vertically in three dimensions, the patent minimizes horizontal signal travel distances. Signals traverse shorter paths through vertical interconnections rather than long planar routes, thereby reducing parasitic inductance and capacitance while improving PCB space utilization

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If stacked IC packages are implemented, then circuit density is increased and signal lead lengths are reduced, but device complexity is increased

Engineering Contradiction:
Improvecircuit densityVSAvoidstacked package complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces an interposer layer as an intermediary component between stacked IC packages. This interposer provides standardized interconnection interfaces, simplifies alignment, and manages complex signal routing, thereby enabling high circuit density while controlling overall device complexity through modular architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-affected harmful factors

If stacked IC packages are implemented, then parasitic inductance and capacitance are reduced, but manufacturing complexity is increased

Engineering Contradiction:
Improveparasitic inductance and capacitanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent employs preliminary alignment features and pre-configured interposer layers that establish registration marks and guide structures before final assembly. This preliminary preparation simplifies the stacking process, enables automated assembly, and reduces manufacturing complexity despite the advanced three-dimensional architecture

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8299594B2Stacked ball grid array package module utilizing one or more interposer layers
Publication Date: 2012.10.30 NYTELL SOFTWARE LLC
  • US8299594B2 patent drawing
  • US8299594B2 patent drawing
  • US8299594B2 patent drawing

AI summary

A multilayer module comprised of stacked IC package layers is disclosed. A plurality of layers preferably having ball grid array I/O are stacked and interconnected using one or more interposer layers for the routing of electronic signals to appropriate locations in the module through angularly depending leads. The stack is further comprised of an interface PCB for the routing of electronics signals to and from the layers in the module and for connection to an external circuit.