Stacked BSI Image Sensor Layout for Photonic-Electrical Tradeoffs

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Solution Overview

Problem

Existing CMOS image sensors face a trade-off between photonic performance and electrical performance due to the need to form photo diodes and transistors on different chips, which limits overall sensor efficiency.

Innovation Solution

A vertically integrated backside illuminated (BSI) image sensor is developed, comprising three chips: one with photo-sensitive elements, another with pixel transistors, and a third with logic circuits, allowing independent manufacturing and operation of these components using different technology nodes, thereby improving both photonic and electrical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If photo diodes and transistors are formed on different chips, then manufacturing flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The image sensor is divided into multiple separate chips: a first chip containing photo diodes and a second chip containing transistors. These chips are formed using different technology nodes and then bonded together, allowing independent optimization of photonic and electrical performance while maintaining manufacturing flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar integration to three-dimensional stacking by bonding the first chip (photo diodes) to the second chip (transistors) in a vertical configuration. This dimensional change enables independent manufacturing of each chip layer while achieving functional integration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If photo diodes and transistors are integrated on the same chip, then device complexity is reduced, but photonic performance deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidphotonic performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The image sensor is divided into multiple separate chips: a first chip containing photo diodes and a second chip containing transistors. These chips are formed using different technology nodes and then bonded together, allowing independent optimization of photonic and electrical performance while maintaining manufacturing flexibility.

Inventive Principle:
Principle #1Segmentation

3Reliability

If advanced logic circuits are implemented, then electrical performance is improved, but power consumption increases

Engineering Contradiction:
Improveelectrical performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements advanced logic circuits with optimized power characteristics by forming them on a separate third chip using specific technology nodes. This allows independent optimization of logic circuit performance and power consumption through parameter control in the fabrication process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances quantum efficiency and reduces power consumption by optimizing chip area utilization and enabling advanced logic circuits, while maintaining high performance.

Implementation Method 1

a first chip including a plurality of photo-sensitive devices formed over a first semiconductor substrate

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20250351609A1Stacked image sensors and methods of manufacturing thereof
Publication Date: 2025.11.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250351609A1 patent drawing
  • US20250351609A1 patent drawing
  • US20250351609A1 patent drawing

AI summary

A semiconductor device includes a first chip including an array of photo-sensitive devices. The semiconductor device further includes a second chip bonded to the first chip. The second chip includes an array of pixel units. In some embodiments, at least one pixel unit of the array of pixel units includes a photo diode including. The photo diode includes an anode coupled to an electrical ground. The photo diode further includes a cathode coupled to a source of a transfer gate transistor. The second chip further includes a plurality of input/output transistors disposed along at least one edge of the array of pixel units.