Stacked CFET Channel Spacing for Threshold Voltage Control

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Solution Overview

Problem

Existing complementary field effect transistors (C-FET) structures face challenges in achieving optimal spacing between n-type and p-type multi-gate transistors, leading to inadequate metal gate work function metal tuning and threshold voltage control, which are critical for advanced semiconductor devices.

Innovation Solution

The proposed CFET design incorporates varying spacing between n-type and p-type field-effect transistor sheets, utilizing different semiconductor layer thicknesses to enhance metal gate work function metal tuning and threshold voltage control, achieved through precise etching and deposition processes to form isolated and strained source/drain regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If uniform spacing is used between n-type and p-type transistor sheets, then fabrication is simplified, but metal gate work function tuning and threshold voltage control are inadequate

Engineering Contradiction:
Improvefabrication simplicityVSAvoidthreshold voltage control precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by implementing different spacing between n-type and p-type transistor sheets. Specifically, the distance between adjacent n-type sheets is set to a first value, while the distance between adjacent p-type sheets is set to a second value that is greater than the first value. This non-uniform spacing allows for optimized electrostatic control and threshold voltage tuning in different regions of the stacked transistor structure, resolving the contradiction between fabrication simplicity and manufacturing precision.

Inventive Principle:
Principle #3Local quality

2Reliability

If larger spacing is used between transistor sheets, then electrostatic control is improved, but device area increases

Engineering Contradiction:
Improveelectrostatic controlVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent resolves this contradiction by transitioning from a two-dimensional planar layout to a three-dimensional stacked configuration. Multiple n-type and p-type transistor sheets are stacked vertically with controlled spacing, allowing improved electrostatic control through the third dimension while maintaining a compact footprint. The vertical stacking enables sufficient spacing for electrostatic control without proportionally increasing the lateral device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250294856A1Stacked transistors and method of forming the same
Publication Date: 2025.09.18 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250294856A1 patent drawing
  • US20250294856A1 patent drawing
  • US20250294856A1 patent drawing

AI summary

A device includes a first transistor and a second transistor over the first transistor. The first transistor comprises a plurality of first channel layers arranged one above another, a first gate structure wrapping around each of the plurality of first channel layers, and first source/drain regions on opposite sides of the first gate structure. The second transistor comprises a plurality of second channel layers arranged one above another, a second gate structure wrapping around each of the plurality of second channel layers, and second source/drain regions on opposite sides of the second gate structure. A distance between the first channel layers is different from a distance between the second channel layers.