Stacked Channel Gate Structure With Inner Spacer for Capacitance Control

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Solution Overview

Problem

Existing semiconductor devices face challenges in achieving high performance and reliability due to increased integration demands, particularly in reducing capacitance between the gate electrode and source/drain patterns and preventing diffusion of materials into channel patterns.

Innovation Solution

The semiconductor device incorporates a design with an inner gate spacer between the gate electrode and source/drain pattern, and an insulating film structure between the gate electrode and channel patterns, using high dielectric constant materials to reduce capacitance and prevent material diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the gate electrode is positioned close to the source/drain pattern to improve device integration, then the device density increases, but the capacitance between gate electrode and source/drain pattern increases causing performance degradation

Engineering Contradiction:
Improvedevice integrationVSAvoidcapacitance control
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An inner gate spacer is introduced as an intermediary structure between the gate electrode and the source/drain pattern. This spacer reduces the capacitance between these components while allowing them to remain in close proximity for high integration, thus resolving the contradiction between device density and capacitance control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the gate electrode is positioned close to the channel pattern to improve device integration, then the device density increases, but material diffusion into the channel pattern occurs causing reliability issues

Engineering Contradiction:
Improvedevice integrationVSAvoidmaterial diffusion prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An insulating film structure is introduced as an intermediary between the gate electrode and the channel pattern. This film prevents material diffusion from the gate electrode into the channel pattern while allowing the components to remain in close proximity, thus resolving the contradiction between device integration and material diffusion prevention.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the device structure is simplified to reduce manufacturing complexity, then the ease of manufacture improves, but the ability to control capacitance and prevent material diffusion deteriorates

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidcapacitance and diffusion control
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The gate electrode structure is segmented into multiple components including the inner gate spacer and insulating film structure. This segmentation allows for precise control of capacitance and material diffusion while maintaining manufacturability through standardized fabrication processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner gate spacer and insulating film structure serve as intermediary elements that provide precise control over capacitance and material diffusion. These additional structures, while increasing complexity, enable reliable device operation through controlled interfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves semiconductor performance by reducing capacitance and enhances reliability by minimizing material diffusion, thereby supporting higher integration and functionality.

Implementation Method 1

a high dielectric constant insulating film on the interfacial insulating film

Methodology Applied
Scientific EffectDielectric constant: Dielectric Permittivity

Implementation Method 2

an insulating film structure between the gate electrode and the plurality of channel patterns... preventing or reducing in likelihood the constituent material of the inner gate spacer from diffusing into the channel pattern

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS20250318219A1Semiconductor device
Publication Date: 2025.10.09 SAMSUNG ELECTRONICS CO LTD
  • US20250318219A1 patent drawing
  • US20250318219A1 patent drawing
  • US20250318219A1 patent drawing

AI summary

A semiconductor device comprising, a substrate, an active pattern on the substrate, the active pattern including a plurality of channel patterns spaced apart from each other and vertically stacked on each other, a source/drain pattern on at least one side of the plurality of channel patterns, a gate electrode surrounding the plurality of channel patterns, the gate electrode including a lower gate electrode between adjacent channel patterns of the plurality of channel patterns, an insulating film structure between the gate electrode and the plurality of channel patterns, and an inner gate spacer between the source/drain pattern and the lower gate electrode, wherein a sidewall of the insulating film structure is between the source/drain pattern and the inner gate spacer.