Stacked CMOS Latch Cross-Connections Through Vertical Gate Cuts

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Solution Overview

Problem

Forming cross-connections in stacked CMOS transistor pairs presents a challenge, especially at nodes beyond 5 nm, as existing methods are not effectively adapted for stacked structures despite ease in planar arrays.

Innovation Solution

The method involves forming lower dummy gates, wafer bonding for upper channels, creating openings between upper and lower dummy gates, replacing with metal gates, and forming gate cuts to connect upper and lower transistors across stacked pairs, enabling integrated device cross-connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cross-connections are formed in planar transistor arrays, then latch circuit implementation is straightforward, but forming comparable cross-connections in stacked structures becomes complex and challenging

Engineering Contradiction:
Improveease of forming cross-connectionsVSAvoidcomplexity of stacked structure fabrication
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent transitions from planar (2D) transistor arrays to stacked (3D) structures by adding the vertical dimension. Cross-connections are formed between upper and lower transistor layers through vertical vias and interconnect structures, enabling latch circuits in a three-dimensional configuration that overcomes the limitations of planar scaling while maintaining manufacturing feasibility through adapted fabrication processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If stacked transistor structures are implemented to increase density, then device integration is improved, but the ability to form cross-connections for latch circuits deteriorates

Engineering Contradiction:
Improvedevice integration densityVSAvoidadaptability for latch circuit formation
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The stacked transistor structure is segmented into distinct upper and lower layers with separate gate controls. Cross-connections are established through carefully positioned vias that connect specific drain/source regions between layers, allowing independent control of each transistor while enabling latch functionality. This segmentation maintains high density while restoring the adaptability needed for latch circuit formation

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20230335585A1Stacked field-effect transistors having latch cross-coupling connections
Publication Date: 2023.10.19 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20230335585A1 patent drawing
  • US20230335585A1 patent drawing
  • US20230335585A1 patent drawing

AI summary

A semiconductor device including a first pair of stacked transistors having a first upper transistor and a first lower transistor, a second pair of stacked transistors comprising a second upper transistor and a second lower transistor, and a first cross-connection between the first upper transistor and the second lower transistor.