Stacked Conductive Lines Prevent Short Circuits in Display Routing

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Solution Overview

Problem

In display apparatuses, short circuits occur due to metal layers remaining as residual layers in grooves defined in insulating layers, particularly when the gap between conductive lines is between 0.25 micrometers and 0.75 micrometers, leading to reliability issues.

Innovation Solution

The conductive lines are designed to overlap each other by specific widths or be spaced apart by specific distances, ensuring that the gap between grooves in the insulating layer is within a range that prevents short circuits, thereby enhancing the reliability of the display apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the gap between conductive lines is reduced to increase line density, then the area occupied by conductive lines decreases, but short circuits occur due to residual metal layers in grooves

Engineering Contradiction:
Improvearea occupied by conductive linesVSAvoidshort circuit prevention
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent transitions from a two-dimensional planar arrangement of conductive lines to a three-dimensional stacked arrangement with multiple layers. By positioning conductive lines in different layers at different heights, the design achieves higher line density while maintaining sufficient spacing to prevent short circuits caused by residual metal layers in grooves.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where conductive lines are arranged in multiple stacked layers, with each layer containing conductive lines that are positioned relative to lines in adjacent layers. This nested multi-layer configuration allows compact routing while preventing harmful interactions between lines through the insulating layers separating them.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If multiple conductive lines are stacked in the same region to reduce routing area, then the area for signal transmission decreases, but manufacturing precision requirements increase due to overlapping structures

Engineering Contradiction:
Improverouting areaVSAvoidalignment precision of conductive lines
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent segments the routing space into multiple discrete layers, with each layer containing a subset of the conductive lines. This segmentation allows independent formation and alignment of lines in each layer, reducing the overall manufacturing precision requirements compared to forming all lines in a single layer, while still achieving compact routing.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11594560B2Display apparatus
Publication Date: 2023.02.28 SAMSUNG DISPLAY CO LTD
  • US11594560B2 patent drawing
  • US11594560B2 patent drawing
  • US11594560B2 patent drawing

AI summary

A display apparatus includes a substrate including a display area and a non-display area disposed around the display area, a driving circuit disposed in the non-display area, a first conductive line extending in a first direction and disposed in the non-display area, a second conductive line extending in the first direction and disposed on the first conductive line, and a third conductive line extending in the first direction and disposed on the second conductive line, wherein the second conductive line overlaps the first conductive line by a first width or is spaced apart from the first conductive line by a first distance in a plan view, and the third conductive line overlaps the first conductive line by a second width or is spaced apart from the first conductive line by a second distance in the plan view.