Stacked Converter Platforms for Cooling and Space-Saving Layout

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Solution Overview

Problem

Conventional energy conversion installations, especially those using container housings, face challenges in space-saving configurations and accessibility, as well as inadequate cooling due to the additional protection against environmental influences, which hinders heat dissipation and maintenance access.

Innovation Solution

A platform with a frame structure and support posts allows for the stacking of converter units without additional housing, ensuring sufficient ventilation and accessibility, featuring alignment elements for centered stacking, a standing surface for access, and optional fire retardant materials and sprinkler systems for enhanced safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If converter units are housed in containers for protection against environmental influences, then protection against environmental influences is improved, but heat dissipation deteriorates due to the additional housing

Engineering Contradiction:
Improveprotection against environmental influencesVSAvoidheat dissipation
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent extracts the converter unit from the container housing, placing it directly on a platform instead. This removes the container's insulating effect that hindered heat dissipation, while the converter unit retains its own protective housing against environmental influences. The solution separates the protection function (converter unit's own housing) from the housing function (container), eliminating the thermal disadvantage.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If converter units are arranged in direct spatial proximity to stabilize the grid, then grid stabilization capability is improved, but accessibility for installation and maintenance deteriorates

Engineering Contradiction:
Improvegrid stabilization capabilityVSAvoidaccessibility for installation and maintenance
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent transitions from horizontal arrangement of converter units to vertical stacking on platforms. This dimensional change allows multiple converter units to be arranged in close proximity (improving grid stabilization capability) while maintaining accessibility through the lateral extension of platforms and provision of walkways around each unit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If converter units are arranged in direct spatial proximity, then space requirements are reduced, but cooling of electronic components deteriorates

Engineering Contradiction:
Improvespace requirementsVSAvoidcooling of electronic components
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent uses vertical stacking of converter units on platforms to reduce horizontal space requirements. Each platform is laterally extended with walkways and cooling air can flow laterally around the converter units, ensuring adequate cooling even in compact vertical arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Object-affected harmful factors

If additional housing by container is provided for protection, then protection against environmental influences is improved, but device complexity increases

Engineering Contradiction:
Improveprotection against environmental influencesVSAvoidadditional housing structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the converter unit from the container housing, eliminating the need for additional protective enclosure. The converter unit is placed directly on a simple platform structure that provides only mechanical support, not environmental protection. This reduces device complexity while the converter unit's own housing maintains protection against environmental influences.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient heat dissipation and easy maintenance of converter units while minimizing space requirements, improving thermal coupling and reducing the need for additional protective enclosures, thus enhancing operational efficiency and accessibility.

Implementation Method 1

A platform (10) is configured for positioning a skid (30) with a converter unit (31) on the platform and for stacking it one over another with a further platform (10) with a further skid (30) positioned thereon and a further converter unit (31) in the form of a stack

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 2

The platform (10) has alignment elements (12) on a first side of its frame structure (11), and support posts (13) on a second side of the frame structure (11) opposite the first side

Methodology Applied
Scientific EffectMechanical alignment: Mechanical Fastener

Implementation Method 3

the platform (10) is at least largely free without a wall surrounding the support surface (17) around its periphery

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

The best possible heat dissipation must be ensured for the converter units in operation

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 5

optional fire retardant materials and sprinkler systems for enhanced safety

Methodology Applied
Scientific EffectFire suppression: Spray

Data Source

PatentUS20240035298A1Platform for space-saving configuration of an energy conversion installation, and energy conversion installation
Publication Date: 2024.02.01 SMA SOLAR TECH AG
  • US20240035298A1 patent drawing
  • US20240035298A1 patent drawing
  • US20240035298A1 patent drawing

AI summary

The disclosure relates to a platform stack for the space-saving configuration of an energy conversion installation, comprising at least two platforms stacked one over another to form the platform stack, wherein each of the platform is configured to position a skid with a respective converter unit of the energy conversion installation such that they are stacked one on top of the other on via the two platforms. The platforms each include a frame structure having a storage surface for the skid, and have alignment elements on a first side and support posts on a second side of the frame structure, opposite the first side.