Stacked Acoustic Wave Die Structure for Boundary Wave Confinement

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Solution Overview

Problem

Boundary acoustic wave devices face challenges in confining acoustic waves within the device and achieving thin, efficient designs, which affects their performance and packaging size.

Innovation Solution

A multi-layer piezoelectric device with high velocity layers on opposing sides of a piezoelectric layer and a low velocity layer between them, generating a boundary acoustic wave that is concentrated at the interface, improving wave confinement and allowing for a thinner, more compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a boundary acoustic wave device is designed without a cavity, then the package size is reduced, but the acoustic wave confinement becomes difficult

Engineering Contradiction:
Improvepackage sizeVSAvoidacoustic wave confinement
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs a composite layered structure consisting of a piezoelectric layer, a low acoustic velocity layer, and high acoustic velocity layers. This composite material approach creates acoustic impedance mismatches that confine the boundary acoustic wave at the interface between the piezoelectric layer and low velocity layer, eliminating the need for a physical cavity while maintaining wave confinement.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the acoustic velocity parameter by introducing layers with different acoustic velocities (low velocity layer between piezoelectric and high velocity layers). This parameter variation creates the conditions necessary for boundary acoustic wave confinement without requiring additional structural elements like cavities.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the piezoelectric layer thickness is reduced, then the device becomes thinner and more compact, but the acoustic wave confinement efficiency decreases

Engineering Contradiction:
Improvedevice thicknessVSAvoidacoustic wave confinement efficiency
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The composite layered structure compensates for reduced piezoelectric layer thickness by introducing additional layers with specific acoustic velocity characteristics. The low velocity layer and high velocity layers work together to confine the acoustic wave effectively even when the piezoelectric layer is thin, maintaining confinement efficiency while enabling device thinning.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a specific acoustic velocity profile at the interface region (low velocity layer between piezoelectric and high velocity layers). This localized structural modification enhances wave confinement at the critical interface while allowing the overall device thickness to be reduced.

Inventive Principle:
Principle #3Local quality

3Reliability

If high velocity layers are added on opposing sides of the piezoelectric layer, then the acoustic wave confinement is improved, but the device complexity increases

Engineering Contradiction:
Improveacoustic wave confinementVSAvoidlayer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The high velocity layers serve multiple functions: they provide acoustic wave confinement through impedance mismatch, act as protective layers, and can be integrated with existing device structures. This multi-functionality justifies the added structural elements while maintaining design efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The introduction of high velocity layers changes the acoustic velocity parameter distribution across the device structure. This parameter modification creates the necessary conditions for boundary acoustic wave confinement while the layers can be fabricated using existing semiconductor processing techniques, minimizing the increase in manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively confines acoustic energy within the device, enabling the creation of thinner acoustic wave filters that reduce package size while maintaining performance, with improved temperature compensation and electromechanical coupling coefficients.

Implementation Method 1

A multi-layer piezoelectric device with high velocity layers on opposing sides of a piezoelectric layer and a low velocity layer between them, generating a boundary acoustic wave that is concentrated at the interface

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The acoustic wave device is configured to generate a boundary acoustic wave such that acoustic energy is concentrated at a boundary of the piezoelectric layer and the low velocity layer

Methodology Applied
Scientific EffectAcoustic wave confinement: Boundary Layer

Data Source

PatentUS11616487B2Acoustic wave devices on stacked die
Publication Date: 2023.03.28 SKYWORKS SOLUTIONS INC
  • US11616487B2 patent drawing
  • US11616487B2 patent drawing
  • US11616487B2 patent drawing

AI summary

Aspects of this disclosure relate to acoustic wave devices on stacked die. A first die can include first acoustic wave device configured to generate a boundary acoustic wave. A second die can include a second acoustic wave device configured to generate a second boundary acoustic wave, in which the second die is stacked with the first die. The first acoustic wave resonator can include a piezoelectric layer, an interdigital transducer electrode on the piezoelectric layer, and high acoustic velocity layers on opposing sides of the piezoelectric layer. The high acoustic velocity layers can each have an acoustic velocity that is greater than a velocity of the boundary acoustic wave.