Stacked Light-Emitting Display Layout for Higher Pixel Density

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional display devices struggle to achieve high-resolution images in small form factors due to spatial constraints imposed by pixel defining layers, limiting the density of pixel arrangements.

Innovation Solution

The display device employs a novel arrangement of light emitting elements on multiple substrates with spacers, allowing for dense packing without the need for a pixel defining layer between all elements, enabling top emission type elements to be positioned in different elevational planes and adjacent to each other, thereby increasing pixel density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a pixel defining layer is used to partition pixels, then pixel separation and definition are improved, but pixel density and resolution are reduced due to spacing requirements

Engineering Contradiction:
Improvepixel separationVSAvoidpixel density
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The invention extracts and removes the pixel defining layer from the display structure, allowing light emitting elements to be disposed adjacent to each other without requiring separation layers, thereby increasing pixel density while maintaining element definition through alternative structural means

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention transitions from a two-dimensional planar arrangement with spacing to a three-dimensional stacked configuration where light emitting elements are disposed in different elevational planes, enabling adjacent positioning without spatial conflict and achieving higher pixel density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If more pixels are arranged in the same display area, then image resolution is improved, but spatial constraints and manufacturing complexity increase

Engineering Contradiction:
Improvepixel densityVSAvoidspatial constraints
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention utilizes the vertical dimension by stacking light emitting elements in different elevational planes on first and second substrates, converting a two-dimensional packing problem into a three-dimensional arrangement that achieves higher pixel density without increasing planar complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention divides the display into multiple independent substrates (first substrate with some light emitting elements, second substrate with other light emitting elements), allowing each substrate to be manufactured and assembled separately, thereby reducing overall manufacturing complexity while achieving high pixel density

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12532773B2Display device
Publication Date: 2026.01.20 SAMSUNG DISPLAY CO LTD
  • US12532773B2 patent drawing
  • US12532773B2 patent drawing
  • US12532773B2 patent drawing

AI summary

A display device includes a first substrate including a first substrate, a first connection electrode disposed on the first substrate, and connected to a first transistor, a first spacer disposed on the first connection electrode, and including a conductive material, a first light emitting element disposed on the first spacer, and a second light emitting element disposed on the first substrate, and connected to a second transistor.