Stacked Edge Couplers for Photonic Chip Power Loss Reduction

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Solution Overview

Problem

Conventional edge couplers in photonic chips suffer from significant power losses due to their inability to fully confine incident light modes, resulting from the larger size of light sources compared to the couplers.

Innovation Solution

The implementation of stacked edge couplers, comprising an insulating layer, a waveguide core with a tapered section, and a back-end-of-line stack with assisting waveguides, which are arranged to overlap and minimize light leakage by forming a metamaterial structure that enhances light confinement and coupling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional edge coupler is used, then the structure is simple, but significant power losses occur due to inability to fully confine incident light modes

Engineering Contradiction:
Improvepower lossVSAvoidcoupler structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The coupler structure is divided into multiple segments: a lower cladding layer, a core layer with tapered section, and an upper cladding layer with back-end-of-line stack. This segmentation allows each layer to perform specific functions for light confinement, reducing power loss while maintaining manageable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical stacking dimension with multiple cladding layers above and below the core, transforming the conventional planar coupler into a three-dimensional structure. This dimensional change enables enhanced light confinement in the vertical direction, significantly reducing power loss

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If the edge coupler size is increased to match light source size, then light confinement improves, but the coupler becomes larger and more complex

Engineering Contradiction:
Improvepower lossVSAvoidcoupler volume
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The core layer features a localized tapered section with varying width, creating different local geometries along its length. This local quality variation enables effective mode matching and light confinement without requiring the entire coupler structure to be enlarged

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The coupler employs composite material layers with different refractive indices (lower cladding, core, upper cladding with varying dielectric materials). This composite structure achieves superior light confinement through refractive index contrast rather than increased physical dimensions

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stacked edge coupler design effectively minimizes optical signal losses by promoting efficient coupling of light from optical fibers to the waveguide core, reducing diffraction and reflection, and acting as an effective optical material to enhance the overall performance of photonic chips.

Implementation Method 1

The waveguide core is over the first assisting waveguide and includes a tapered section... The second assisting waveguide has an overlapping arrangement with the tapered section of the waveguide core

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The stacked edge coupler design effectively minimizes optical signal losses by promoting efficient coupling of light from optical fibers to the waveguide core

Methodology Applied
Scientific EffectEvanescent field coupling: Waveguide (optics)

Data Source

PatentUS11947168B2Stacked edge couplers in the back-end-of-line stack of a photonic chip
Publication Date: 2024.04.02 GLOBALFOUNDRIES US INC
  • US11947168B2 patent drawing
  • US11947168B2 patent drawing
  • US11947168B2 patent drawing

AI summary

A stacked edge coupler for a photonic chip is provided. The stacked edge coupler includes an insulating layer, a waveguide core, a first assisting waveguide, and a back-end-of-line stack. The first assisting waveguide is on the insulating layer. The waveguide core is over the first assisting waveguide and includes a tapered section. The back-end-of-line stack is over the waveguide core. The back-end-of-line stack includes a side edge, a dielectric layer, and a second assisting waveguide. The second assisting waveguide is on the dielectric layer and arranged adjacent to the side edge. The second assisting waveguide has an overlapping arrangement with the tapered section of the waveguide core.