Stacked FET Power Rail Layout for Logic-Memory Isolation

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Solution Overview

Problem

Existing stacked FET architectures face challenges in optimizing performance, power efficiency, and scalability due to limitations in lateral scaling and complex interconnectivity, particularly in managing backside power distribution and contact resistance for top FETs, as well as differing power rail requirements for logic and memory circuits.

Innovation Solution

Implementing a semiconductor device with separate power rails for logic and memory arrays, where logic arrays utilize both VDD and GND rails on the backside and memory arrays use one power rail on the backside and one on the frontside, along with vertical stacking of transistors to increase transistor count and integrate heterogeneous materials for enhanced performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate power rails are implemented for logic and memory arrays, then signal interference is reduced and stability is improved, but device complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power distribution network is segmented into separate VDD and GND rails for logic arrays versus memory arrays. This segmentation isolates the noise-sensitive memory circuits from the switching activity of logic circuits, preventing signal interference and improving overall system stability and reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different power rail configurations are applied to different regions of the device: logic arrays receive both VDD and GND rails on the backside, while memory arrays receive one rail on the backside and one on the frontside. This localized differentiation optimizes each region's performance characteristics while managing interference.

Inventive Principle:
Principle #3Local quality

2Productivity

If vertical stacking of transistors is implemented, then transistor density is increased and chip efficiency is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvechip efficiencyVSAvoidmanufacturing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The device transitions from planar transistor arrangement to vertical stacking, utilizing the third dimension (depth) to increase transistor density. Multiple transistor layers are stacked vertically with intermediate layers containing contacts and vias, enabling higher chip efficiency without lateral scaling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If backside power distribution is implemented, then area is saved and scalability is improved, but contact resistance management becomes more complex

Engineering Contradiction:
ImproveareaVSAvoidcontact resistance management
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Power distribution is moved from the frontside to the backside of the substrate, utilizing the opposite surface to reduce lateral interconnect length and save area. This three-dimensional power distribution approach improves scalability while managing contact resistance through optimized via structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250309093A1Power rail in stacked FET devices
Publication Date: 2025.10.02 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250309093A1 patent drawing
  • US20250309093A1 patent drawing
  • US20250309093A1 patent drawing

AI summary

A semiconductor device includes a memory array including a first ground rail on a backside of the memory array, a first voltage drain to drain (VDD) rail on a frontside of the memory array, and a logic array including a second ground rail on a backside of the logic array. There is a second VDD rail on the backside of the logic array.