Stacked Forksheet Transistor Gate Contacts for MOL Density

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Solution Overview

Problem

Existing semiconductor technologies lack a viable embedded contact scheme for stacked forksheet transistors at the MOL level, which is necessary for achieving optimal circuit density and performance in 2 nm nodes and beyond.

Innovation Solution

The semiconductor structure includes a pair of stacked forksheet transistors separated by a dielectric wall structure, with shared or non-shared top gate electrodes, and a frontside or backside contact scheme that allows for independent or merged gate contacts, enabling efficient electrical connections and improved circuit density and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a stacked forksheet transistor structure is implemented, then circuit density and performance are improved, but device complexity increases due to the need for separate gate contacts at the MOL level

Engineering Contradiction:
Improvecircuit densityVSAvoidgate contact configuration
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the gate contact structures by forming a common contact region that provides electrical connection to both the first and second gate electrodes through a shared conductive path. This merging approach eliminates the need for separate embedded contacts at the MOL level, thereby reducing device complexity while maintaining the high circuit density enabled by the stacked forksheet configuration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common contact region serves multiple functions simultaneously: it provides electrical connection to both gate electrodes, acts as an isolation structure between the stacked transistors, and enables the stacked configuration itself. This multi-functionality reduces the number of discrete components needed and simplifies the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate embedded contact structures are used for each gate, then electrical connection is ensured, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical connectionVSAvoidcontact alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

By combining the contact structures into a single common contact region, the patent eliminates the need for precise alignment between multiple separate contacts. The unified structure ensures electrical connection to both gates while significantly reducing manufacturing precision requirements, as only a single contact region needs to be formed and aligned.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If tighter n-to-p spacing is achieved through dielectric wall structure, then performance improves, but device complexity increases

Engineering Contradiction:
ImproveperformanceVSAvoidisolation structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The dielectric wall structure serves dual purposes: it provides electrical isolation between the n-type and p-type forksheet transistors enabling tighter spacing, and it serves as the substrate upon which the common contact region is formed. This multi-functionality allows performance improvement through tighter spacing without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250221030A1Stacked forksheet transistors
Publication Date: 2025.07.03 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250221030A1 patent drawing
  • US20250221030A1 patent drawing
  • US20250221030A1 patent drawing

AI summary

Semiconductor structures including stacked transistors are provided. The semiconductor structures can include a pair of stacked forksheet transistors that have a shared second (top) gate electrode, or the structures can include a pair of stacked forksheet transistors that have non-shared second (top) gate electrodes. In either of these embodiments, the second (top) gate electrode is separated from a first (bottom) gate electrode by a frontside gate cut structure.