Stacked Gate Driver Layout for Narrow-Bezel Display Panels

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Solution Overview

Problem

Existing display devices face challenges in reducing the non-display area of the display panel while maintaining efficient operation and manufacturing efficiency of the gate driver.

Innovation Solution

A high-density stacked gate driver is formed by dividing and disposing transistors in different layers, with each transistor having distinct characteristics and threshold voltages, and crystallized under different conditions, allowing for controlled crystallization for each layer or region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If transistors are disposed in different layers to form a high-density stacked gate driver, then the non-display area of the display panel is reduced, but the manufacturing complexity increases due to different crystallization conditions for each layer

Engineering Contradiction:
Improvenon-display areaVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies vertical stacking of transistors in different layers (moving from planar to three-dimensional arrangement) to reduce the horizontal non-display area. Multiple transistors are positioned at different vertical levels (first layer, second layer, third layer) to achieve higher density within the same footprint, directly resolving the contradiction between reducing area and managing manufacturing complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements different crystallization conditions for transistors in different layers. Specifically, the first transistor is crystallized at a first temperature while the second transistor is crystallized at a second temperature different from the first. This local differentiation allows each layer to be optimized independently, managing the manufacturing complexity through controlled variation rather than uniform processing.

Inventive Principle:
Principle #3Local quality

2Reliability

If different crystallization conditions are applied to transistors in different layers, then optimal operation characteristics are achieved, but the manufacturing process complexity increases

Engineering Contradiction:
Improveoperation characteristicsVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the crystallization temperature parameter for transistors in different layers. The first transistor is crystallized at a first temperature, the second transistor at a second temperature, and the third transistor at a third temperature, with these temperatures being different from each other. This parameter variation enables optimization of operation characteristics for each transistor type while maintaining a systematic manufacturing approach.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The manufacturing process is segmented into distinct crystallization steps for different transistor layers. Rather than applying a single uniform crystallization process, the patent divides the process into multiple stages with different temperature conditions for different layers, making the complex manufacturing process more manageable through systematic segmentation.

Inventive Principle:
Principle #1Segmentation

3Productivity

If multiple transistors with different characteristics are stacked in different layers, then device density is increased, but the device structure complexity increases

Engineering Contradiction:
Improvedevice densityVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a nested vertical structure where transistors are stacked one above another in multiple layers. The first transistor is positioned at a first vertical position, the second transistor at a second vertical position above the first, and the third transistor at a third vertical position above the second. This nesting arrangement increases device density by utilizing the vertical dimension while maintaining a structured, organized configuration that manages structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the non-display area of the display panel and improves manufacturing efficiency while ensuring optimal operation characteristics of the display device.

Implementation Method 1

The active layer of the first transistor and the active layer of the second transistor are crystallized under different conditions from each other

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Data Source

PatentUS12217694B2Display device and method of manufacturing the same
Publication Date: 2025.02.04 SAMSUNG DISPLAY CO LTD
  • US12217694B2 patent drawing
  • US12217694B2 patent drawing
  • US12217694B2 patent drawing

AI summary

A display device includes: a plurality of pixels connected to gate lines and data lines; a gate driver to supply a gate signal to the gate lines; and a data driver to supply a data signal to the data lines. The gate driver includes: a first transistor including a first active layer at a first layer; and a second transistor including a second active layer at a second layer on the first layer.