Stacked Imaging Chip Structure With Impurity Layer for Leakage Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing semiconductor devices face challenges in reducing the total thickness, length, and size, particularly when multiple semiconductor substrates are laminated, leading to issues such as increased wiring resistance and power consumption.

Innovation Solution

The implementation of a high-concentration impurity layer on the surface of semiconductor chips, specifically on the side opposite to the lamination surface, to prevent leakage and enable thinner chip configurations, with a thickness of 20 μm or less.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the thickness of semiconductor substrates is reduced to make devices thinner and smaller, then the overall device size is reduced, but leakage occurs due to defects in the thinned substrate

Engineering Contradiction:
Improvethickness of semiconductor substrateVSAvoidleakage prevention
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent applies local quality by forming a high-concentration impurity layer at specific locations (back surface or middle of substrate) rather than uniformly throughout. This localized modification addresses leakage at defect sites while maintaining the overall thin substrate structure, allowing the substrate to be thin yet reliable where needed

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The high-concentration impurity layer is formed in advance during manufacturing, before the substrate is thinned or laminated. This preliminary action prevents leakage issues from developing later, as the impurity layer is already in place to block depletion layer spread from any potential defects

Inventive Principle:
Principle #10Preliminary action

2Area of stationary object

If multiple semiconductor substrates are laminated to reduce chip area and wiring resistance, then device integration is improved, but the total thickness increases

Engineering Contradiction:
Improvechip areaVSAvoidtotal thickness
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The patent changes the thickness parameter of individual substrates by thinning them to extreme degrees (making each substrate very thin). This allows multiple substrates to be laminated while keeping the total thickness manageable, as each contributing layer is minimized in thickness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the semiconductor device into multiple thin substrate layers, each performing specific functions. By dividing the device into separate laminated layers rather than using a single thick substrate, the overall structure achieves better integration while the thinning of individual layers controls the total thickness

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If the substrate is thinned to reduce device size, then the device becomes smaller, but defects in the thinned substrate cause leakage

Engineering Contradiction:
Improvedevice sizeVSAvoidleakage from defects
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potential harm of defects into a benefit by strategically placing high-concentration impurity layers that proactively block leakage paths. Instead of trying to eliminate all defects (which is difficult in thinned substrates), the impurity layers work with the defects already present, blocking depletion layer spread from defect sites and turning the defective thinned structure into a reliable device

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the thickness of semiconductor chips to 20 μm or less, minimizing leakage and preventing defective products, thereby achieving a shorter and smaller device design.

Implementation Method 1

forming a high-concentration impurity layer on the surface or side surfaces of the semiconductor chips to prevent leakage by blocking the spread of depletion layers and defects

Methodology Applied
Scientific EffectDepletion layer blocking:

Data Source

PatentUS12615856B2Imaging element and semiconductor chip
Publication Date: 2026.04.28 SONY SEMICON SOLUTIONS CORP
  • US12615856B2 patent drawing
  • US12615856B2 patent drawing
  • US12615856B2 patent drawing

AI summary

The present technology relates to an imaging element and a semiconductor chip that enable the imaging element to be shorter. A first chip including a photodiode, and a second chip including a circuit configured to process a signal from the photodiode are laminated, and an impurity layer is provided on a second surface opposite to a first surface of the second chip on which the first chip is laminated. The impurity layer is formed to have an impurity concentration higher than an impurity concentration of a semiconductor substrate constituting the second chip. In the present technology, for example, an imaging element that is configured by laminating a plurality of chips and is shorter and smaller can be applied.