Stacked Interposer Leadframes for Thermal Management

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Solution Overview

Problem

There is a need for improved heat dissipation in stacked IC devices to enable the integration of larger numbers of devices while maintaining a minimal package size, as the existing technologies face challenges in providing effective interconnects and heat management.

Innovation Solution

A stacked leadframe assembly is introduced, comprising multiple IC dies and leadframes with extended side panels for improved heat conduction, where each die is overlaid with a leadframe, and additional leadframes are stacked to enhance thermal and electrical connections, allowing for better heat dissipation and integration of more devices in a compact form.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If IC chips are stacked to increase integration density, then the number of devices per package increases, but heat dissipation becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent transitions from planar heat dissipation to three-dimensional heat management by stacking leadframes vertically. Multiple leadframes are stacked with thermal vias extending through each layer, creating a vertical heat conduction path that resolves the heat dissipation challenge inherent in high-density stacking.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces thermal vias as intermediary structures between stacked leadframes. These vias act as thermal conduits that transfer heat from upper die layers through intermediate leadframes to lower layers and ultimately to the substrate, enabling effective heat management in stacked configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the package size is minimized to maintain compact form factor, then integration density increases, but heat dissipation pathways are restricted

Engineering Contradiction:
Improvepackage sizeVSAvoidheat dissipation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent resolves the conflict between compact size and heat dissipation by utilizing the vertical dimension. Heat is conducted upward through stacked leadframes and thermal vias rather than requiring lateral expansion, allowing effective heat management within a minimized package footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested structures where multiple leadframes are stacked vertically with thermal vias embedded within each layer. This nested arrangement maximizes heat dissipation pathways within the compact volume by utilizing the internal vertical space rather than requiring external expansion.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If multiple IC chips are integrated into a single device, then functionality increases, but interconnect complexity increases

Engineering Contradiction:
Improvedevice functionalityVSAvoidinterconnect complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple leadframes into a single stacked assembly with integrated thermal vias. This consolidation provides both electrical interconnects and thermal management pathways through unified vertical structures, reducing the complexity that would otherwise arise from separate interconnect and heat management systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stacked leadframe structure serves multiple functions simultaneously: it provides electrical interconnects between stacked die, mechanical support for each layer, and thermal conduction pathways through the vertical stack. This multi-functionality reduces overall system complexity while enabling high device integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced thermal and electrical connections, enabling the integration of multiple IC devices in a smaller package size while maintaining reliable operating temperatures, suitable for high-power devices like switching transistors, and can be handled and packaged like standard IC devices.

Implementation Method 1

leadframes with extended side panels for improved heat conduction

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentEP2577726B1Stacked interposer leadframes
Publication Date: 2018.01.10 LINEAR TECHNOLOGY CORP
  • EP2577726B1 patent drawingFigure 1~2
  • EP2577726B1 patent drawingFigure 3A~3B
  • EP2577726B1 patent drawingFigure 4~5

AI summary

A stacked leadframe assembly is disclosed. The stacked leadframe assembly includes a first die having a surface that defines a mounting plane, a first leadframe stacked over and attached to the first die, a second die stacked over and attached to the first leadframe; and a second leadframe stacked over and attached to the second die. The leadframes have die paddles with extended side panels that have attachment surfaces in the mounting plane