Stacked Interposer Leadframes for Thermal Management
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Solution Overview
Problem
There is a need for improved heat dissipation in stacked IC devices to enable the integration of larger numbers of devices while maintaining a minimal package size, as the existing technologies face challenges in providing effective interconnects and heat management.
Innovation Solution
A stacked leadframe assembly is introduced, comprising multiple IC dies and leadframes with extended side panels for improved heat conduction, where each die is overlaid with a leadframe, and additional leadframes are stacked to enhance thermal and electrical connections, allowing for better heat dissipation and integration of more devices in a compact form.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If IC chips are stacked to increase integration density, then the number of devices per package increases, but heat dissipation becomes more difficult
Solution Approach 1:
The patent transitions from planar heat dissipation to three-dimensional heat management by stacking leadframes vertically. Multiple leadframes are stacked with thermal vias extending through each layer, creating a vertical heat conduction path that resolves the heat dissipation challenge inherent in high-density stacking.
Solution Approach 2:
The patent introduces thermal vias as intermediary structures between stacked leadframes. These vias act as thermal conduits that transfer heat from upper die layers through intermediate leadframes to lower layers and ultimately to the substrate, enabling effective heat management in stacked configurations.
2Volume of moving object
If the package size is minimized to maintain compact form factor, then integration density increases, but heat dissipation pathways are restricted
Solution Approach 1:
The patent resolves the conflict between compact size and heat dissipation by utilizing the vertical dimension. Heat is conducted upward through stacked leadframes and thermal vias rather than requiring lateral expansion, allowing effective heat management within a minimized package footprint.
Solution Approach 2:
The patent implements nested structures where multiple leadframes are stacked vertically with thermal vias embedded within each layer. This nested arrangement maximizes heat dissipation pathways within the compact volume by utilizing the internal vertical space rather than requiring external expansion.
3Adaptability or versatility
If multiple IC chips are integrated into a single device, then functionality increases, but interconnect complexity increases
Solution Approach 1:
The patent merges multiple leadframes into a single stacked assembly with integrated thermal vias. This consolidation provides both electrical interconnects and thermal management pathways through unified vertical structures, reducing the complexity that would otherwise arise from separate interconnect and heat management systems.
Solution Approach 2:
The stacked leadframe structure serves multiple functions simultaneously: it provides electrical interconnects between stacked die, mechanical support for each layer, and thermal conduction pathways through the vertical stack. This multi-functionality reduces overall system complexity while enabling high device integration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides enhanced thermal and electrical connections, enabling the integration of multiple IC devices in a smaller package size while maintaining reliable operating temperatures, suitable for high-power devices like switching transistors, and can be handled and packaged like standard IC devices.
Implementation Method 1
leadframes with extended side panels for improved heat conduction
Data Source
Figure 1~2
Figure 3A~3B
Figure 4~5
AI summary
A stacked leadframe assembly is disclosed. The stacked leadframe assembly includes a first die having a surface that defines a mounting plane, a first leadframe stacked over and attached to the first die, a second die stacked over and attached to the first leadframe; and a second leadframe stacked over and attached to the second die. The leadframes have die paddles with extended side panels that have attachment surfaces in the mounting plane