Vertically Stacked MEMS and Controller Devices for RF Signal Integrity

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Solution Overview

Problem

The side-by-side arrangement of MEMS and controller devices on a circuit board consumes significant space and leads to long signal paths, which negatively impacts the performance of RF devices due to increased capacitive coupling and signal loss.

Innovation Solution

The implementation of vertically stacked structures where a MEMS die is operably connected to a controller die, either through their frontside or backside surfaces, using electrical connectors, which reduces capacitive coupling and shields RF signals from the silicon substrate, thereby enhancing RF linearity and mechanical stability while minimizing the package size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the controller device and MEMS device are arranged side-by-side on the circuit board, then the devices can be easily positioned and connected, but the area consumed on the circuit board becomes large and the signal paths become long

Engineering Contradiction:
Improveease of positioningVSAvoidarea consumed
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from a horizontal side-by-side arrangement to a vertical stacked arrangement, utilizing the third dimension (height) to reduce the footprint area on the circuit board while maintaining ease of connection through controlled impedance traces and via holes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the controller device and MEMS device are arranged side-by-side on the circuit board, then the devices can be easily positioned and connected, but the signal path lengths become long causing increased capacitive coupling and signal loss

Engineering Contradiction:
Improveease of connectionVSAvoidsignal loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

By stacking the devices vertically, the signal paths are shortened in the horizontal plane while vertical interconnections through controlled impedance traces and via holes provide efficient electrical coupling, reducing overall signal path length and associated losses

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the controller device and MEMS device are arranged side-by-side on the circuit board, then the devices can be easily positioned, but the capacitive coupling between the devices increases adversely impacting performance

Engineering Contradiction:
Improveease of positioningVSAvoidcapacitive coupling
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The vertical stacking configuration with appropriate spacing and substrate material selection reduces capacitive coupling between the controller and MEMS devices by increasing the separation distance in the vertical dimension while maintaining electrical connectivity through controlled impedance pathways

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Area of stationary object

If a vertical stacked arrangement is used, then the package size is reduced and mechanical stability is improved, but the complexity of electrical interconnection increases

Engineering Contradiction:
Improvepackage sizeVSAvoidinterconnection complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs controlled impedance traces and via holes as intermediary elements to manage the electrical interconnections in the vertical stacked configuration, providing a systematic approach to routing signals between the controller and MEMS devices while maintaining signal integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes substrate material selection and thickness optimization to control electrical parameters such as impedance and capacitance in the vertical interconnections, allowing for precise control of signal characteristics while maintaining the compact vertical architecture

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240199411A1Vertically stacked MEMS devices and controller device
Publication Date: 2024.06.20 QORVO US INC
  • US20240199411A1 patent drawing
  • US20240199411A1 patent drawing
  • US20240199411A1 patent drawing

AI summary

Various arrangements for a microelectromechanical (MEMS) die and a controller die in vertically stacked structures are disclosed. The orientations of the MEMS die and the controller die vary in the various arrangements. In one embodiment, a backside surface of the MEMS die is operably connected to a frontside surface of the controller die. In another embodiment, a backside surface of the MEMS die is operably connected to a backside surface of the controller die. In another embodiment, a frontside surface of the MEMS die is operably connected to a backside surface of the controller die. In yet another embodiment, a frontside surface of the MEMS die is operably connected to a frontside surface of the controller die.