Stacked OLED Layers With Wavelength Conversion for Full-Color Uniformity

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Solution Overview

Problem

Current organic light emitting display devices face challenges in achieving full color display with efficient light emission and high color reproducibility, particularly in converting blue light to green light, due to variations in light conversion efficiency across different regions.

Innovation Solution

The display device incorporates a structure with multiple light emitting layers and charge generating layers, along with wavelength conversion patterns and filters, to ensure consistent emission of red, green, and blue lights across regions, utilizing quantum dots and scatterers to enhance color conversion efficiency and reduce alignment tolerances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single organic light emitting layer is used, then the device structure is simple, but full color display with high color reproducibility cannot be achieved

Engineering Contradiction:
Improvestructure simplicityVSAvoidcolor reproducibility
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The organic light emitting layer is divided into multiple sub-layers, each emitting a different color (blue, green, red). This segmentation allows each layer to be optimized for specific wavelength emission, enabling full color display with high color reproducibility while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the light emitting layer have different emission characteristics. The blue light emitting layer, green light emitting layer, and red light emitting layer are positioned in specific regions to achieve uniform color emission across the display area, improving color reproducibility without significantly increasing device complexity.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If wavelength conversion patterns are added to convert blue light to green light, then color conversion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvecolor conversion efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The wavelength conversion pattern is integrated with the organic light emitting layer structure. The pattern is formed within or adjacent to the light emitting layer, combining the light emission function and wavelength conversion function in a single integrated structure, thereby improving color conversion efficiency without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wavelength conversion pattern acts as an intermediary between the blue light emitting layer and the green light emission requirement. It converts blue light to green light through optical conversion, enabling efficient color conversion while maintaining a relatively simple device structure compared to using separate conversion components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple light emitting layers are stacked, then color reproducibility is improved, but light emission uniformity across regions becomes difficult to maintain

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidlight emission uniformity
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

Each light emitting layer is positioned in specific regions with optimized local characteristics. The blue light emitting layer, green light emitting layer, and red light emitting layer are arranged to ensure uniform light emission across the display area, maintaining emission uniformity while achieving high color reproducibility through the multi-layer structure.

Inventive Principle:
Principle #3Local quality

4Productivity

If charge generating layers are positioned between light emitting layers, then light emission efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The charge generating layer is integrated between the light emitting layers, combining the charge generation function with the light emission structure. This integration improves light emission efficiency by ensuring proper charge supply to each emitting layer while maintaining a compact and relatively simple overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves luminance and color reproducibility by ensuring uniform light emission and compensating for differences in light amounts across colors, resulting in enhanced display quality.

Implementation Method 1

a first wavelength conversion pattern disposed on the common electrode, overlapping the first organic layer, and wavelength-converting light of a first color into light of a second color different from the first color

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Implementation Method 2

Electrons and holes provided from the two electrodes are recombined in the organic light emitting layer to generate excitons, and the generated excitons are shifted from the excited state to the ground state to emit light

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

utilizing quantum dots and scatterers to enhance color conversion efficiency

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS12262576B2Display device having stack of plurality of light emitting layers, wavelength conversion pattern, and reflective layer
Publication Date: 2025.03.25 SAMSUNG DISPLAY CO LTD
  • US12262576B2 patent drawing
  • US12262576B2 patent drawing
  • US12262576B2 patent drawing

AI summary

A display device includes first and second light emitting regions; first and second pixel electrodes in the first and second light emitting regions, respectively; a first organic layer in the first light emitting region, including first and second light emitting layers; a second organic layer in the second light emitting region, including a third light emitting layer; a common electrode on the first and second organic layers; a wavelength conversion pattern on the common electrode, overlapping the first organic layer, and wavelength-converting light of a first color into light of a second color, different from the first color; and a light transmitting pattern on the common electrode, overlapping the second organic layer. The third light emitting layer and one of the first and second light emitting layers emit light of the first color, and another one of the first and second light emitting layers emits light of the second color.