Stacked Semiconductor Package Pads for Heat Dissipation Reliability

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Solution Overview

Problem

Existing semiconductor packages face challenges in achieving high integration, high speed, and reliable operation while effectively dissipating heat, which are crucial for miniaturized and multifunctional electronic products.

Innovation Solution

A semiconductor package design featuring stacked semiconductor chips with specific configurations of signal and dummy pad structures, including through electrodes, cover layers, and dummy conductive layers, which enhance electrical connectivity and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If semiconductor chips are stacked to achieve high integration, then the number of devices per unit area increases, but heat dissipation becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent transitions from planar arrangement to three-dimensional stacking of semiconductor chips. Multiple chips are arranged vertically along the thickness direction, with bonding pads and through-electrodes enabling electrical connections between stacked chips. This dimensional change increases integration density while providing multiple heat dissipation paths through the stack structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the semiconductor system into multiple independent chips that can be stacked. Each chip is a separate unit with its own bonding pads, allowing independent optimization of heat dissipation for each chip while maintaining high integration through the stacked configuration.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the number of bonding pads is increased to support more through-electrodes, then electrical connectivity improves, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical connectivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces dummy bonding pads with different configurations - some bonding pads have the same width as signal bonding pads, while others have different widths. This local differentiation allows optimization of electrical connectivity in specific regions without uniformly increasing complexity across the entire chip structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent varies the width parameter of bonding pads to create different types (signal bonding pads vs. dummy bonding pads with different widths). This parameter change enables flexible configuration of electrical connections while maintaining manufacturing feasibility through standardized fabrication processes.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If dummy pad structures with different widths are implemented, then heat dissipation and electrical connectivity are optimized, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoperation reliabilityVSAvoidpad structure precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent implements dummy bonding pads with different widths at specific locations to optimize local heat dissipation and electrical connectivity. The first dummy bonding pads have the same width as signal bonding pads, while the second dummy bonding pads have different widths, allowing localized optimization without requiring high precision across the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses dummy bonding pads that extend beyond the minimum required dimensions for electrical connectivity. These oversized dummy pads provide additional thermal pathways and ensure adequate electrical connection margins, improving reliability while using standard manufacturing tolerances.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12538848B2Semiconductor package
Publication Date: 2026.01.27 SAMSUNG ELECTRONICS CO LTD
  • US12538848B2 patent drawing
  • US12538848B2 patent drawing
  • US12538848B2 patent drawing

AI summary

A semiconductor package includes a first semiconductor chip including a first semiconductor substrate having a first active surface and a first inactive surface opposite to each other, a plurality of through electrodes penetrating the first semiconductor substrate, and a rear cover layer covering the first inactive surface, a second semiconductor chip stacked on the first semiconductor chip and including a second semiconductor substrate having a second active surface and a second inactive surface opposite to each other, and a front cover layer covering the second active surface, a plurality of signal pad structures penetrating the rear cover layer and the front cover layer to be electrically connected to the plurality of through electrodes, and a plurality of dummy pad structures apart from the plurality of signal pad structures in a horizontal direction, and penetrating the rear cover layer and the front cover layer.