Stacked Semiconductor Package With Wider Conductive Paths for Heat and Current

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Solution Overview

Problem

Existing semiconductor packages face challenges in achieving improved electrical and thermal properties, particularly in the integration and connectivity of semiconductor chips, which affect reliability and durability.

Innovation Solution

A semiconductor package design featuring a first redistribution substrate with a lower semiconductor chip and through vias, laterally spaced apart conductive structures, and an upper semiconductor chip connected via wider conductive structures, enhancing electrical and thermal performance through optimized conductive pathways and reduced resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bonding wires or bumps are used to electrically connect the semiconductor chip to the printed circuit board, then the package structure is simple, but the electrical and thermal properties are insufficient

Engineering Contradiction:
Improveelectrical and thermal propertiesVSAvoidpackage structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from planar wiring to three-dimensional vertical interconnection by stacking multiple semiconductor chips with conductive structures extending through via holes. This vertical dimension enables improved electrical and thermal properties while maintaining a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite conductive structures combining multiple materials (e.g., copper pillars, solder bumps, conductive adhesives) to achieve both electrical connectivity and thermal management. The redistribution substrate also uses composite layered structures with dielectric and conductive layers.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the conductive structure width is increased to reduce resistance and improve current supply, then electrical properties improve, but the device area increases

Engineering Contradiction:
Improvecurrent supply capabilityVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

Instead of increasing conductor width in the planar direction, the patent extends conductive pathways vertically through multiple chip layers and via holes. This allows reduced resistance and improved current supply capability while maintaining a compact lateral footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nested conductive structures where conductive pillars, via holes, and interconnect layers are arranged concentrically or in nested configurations. This enables efficient current pathways through vertical stacking rather than lateral expansion.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If multiple conductive structures are laterally spaced apart from the semiconductor chip, then thermal management and electrical isolation are improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvethermal management and electrical isolationVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent positions conductive structures in the vertical dimension rather than requiring complex lateral positioning. Conductive pillars and via holes are formed through the chip thickness, enabling thermal management and electrical isolation without complex lateral spacing arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent forms conductive structures (pillars, via holes, interconnect layers) before mounting the semiconductor chips. This preliminary formation of conductive pathways simplifies the overall manufacturing process by establishing thermal and electrical management structures in advance rather than requiring complex post-assembly positioning.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250239572A1Semiconductor package
Publication Date: 2025.07.24 SAMSUNG ELECTRONICS CO LTD
  • US20250239572A1 patent drawing
  • US20250239572A1 patent drawing
  • US20250239572A1 patent drawing

AI summary

A semiconductor package includes a first redistribution substrate, a lower semiconductor chip on the first redistribution substrate and a through via therein, a first lower conductive structure and a second lower conductive structure that are on the first redistribution substrate and are laterally spaced apart from the lower semiconductor chip, an upper semiconductor chip on the lower semiconductor chip and the second lower conductive structure and coupled to the through via and the second lower conductive structure, and an upper conductive structure on the first lower conductive structure. A width of the second lower conductive structure is greater than a width of the through via.