Stacked Pixel Substrate for High-Resolution NBI Imaging

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Solution Overview

Problem

Conventional narrow-band imaging (NBI) devices using RGB Bayer arrays suffer from insufficient resolution due to the limited proportion of blue pixels, which hinders effective observation of capillary vessels and cancer detection.

Innovation Solution

The imaging device employs a stacked substrate configuration with distinct pixel arrays on each substrate, where the first substrate outputs signals for green and blue light, and the second substrate outputs signals for red light, allowing for simultaneous generation of RGB and NBI images with improved resolution by optimizing the proportion and arrangement of pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an RGB Bayer array is used for NBI imaging, then the device structure remains simple, but the resolution is insufficient due to only one B pixel per four pixels

Engineering Contradiction:
ImproveresolutionVSAvoidpixel array structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from a single-plane pixel array to a stacked three-dimensional pixel array structure. The first substrate contains first pixels and second pixels, while the second substrate contains third pixels positioned beneath the first pixels. This vertical stacking enables multiple pixel types to occupy different spatial layers, increasing the proportion of blue-sensitive pixels without expanding the horizontal footprint, thereby resolving the resolution limitation of conventional Bayer arrays.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested pixel arrangement where third pixels on the second substrate are positioned directly beneath first pixels on the first substrate. This nested configuration allows the system to capture blue light through multiple pixel layers (first pixels and third pixels both contribute to blue channel data), effectively increasing blue pixel density while maintaining a compact overall structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If the proportion of B pixels is increased to improve NBI resolution, then the measurement precision improves, but the device complexity increases due to different pixel array configurations

Engineering Contradiction:
ImproveNBI resolutionVSAvoidpixel array configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

By stacking pixel substrates vertically, the patent increases blue pixel proportion from 25% in conventional Bayer arrays to a significantly higher percentage in the stacked configuration. The third substrate contains only third pixels (all blue-sensitive), and when combined with first pixels on the first substrate, creates a high-density blue pixel array that enhances NBI resolution without requiring complex lateral rearrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the pixel array into functionally distinct substrates: the first substrate handles green and blue light detection, while the second substrate specializes in blue light detection. This segmentation allows each substrate to be optimized for its specific function, with the second substrate dedicated entirely to blue channel data collection, thereby maximizing NBI imaging capability.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If a stacked substrate configuration is used to increase blue pixel proportion, then NBI resolution improves, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecapillary vessel visibilityVSAvoidstacked substrate assembly
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent utilizes vertical stacking to achieve high blue pixel density, which would be difficult to accomplish through planar arrangements. By moving to the third dimension, the system can stack substrates with standard bonding techniques, making the manufacturing process more feasible compared to creating complex lateral pixel interconnections required for alternative high-resolution designs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The first pixels on the first substrate are designed to detect both green and blue light, providing multi-functional capability. This means the first substrate serves dual purposes: capturing green channel data for RGB imaging and contributing to blue channel data for NBI imaging. This universality reduces the need for dedicated blue-only pixels on the first substrate, simplifying the overall design and manufacturing.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the resolution of both RGB and NBI images, particularly improving the visibility of capillary vessels and mucosal patterns, thereby aiding in more effective cancer observation.

Implementation Method 1

the plurality of first pixels are configured to transmit a wavelength bandwidth including wavelengths of red light

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

the plurality of second pixels are configured to output signals corresponding to a wavelength bandwidth including wavelengths of blue light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

the plurality of third pixels are configured to output signals corresponding to a wavelength bandwidth including wavelengths of red light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10602919B2Imaging device
Publication Date: 2020.03.31 OLYMPUS CORPORATION(JP)
  • US10602919B2 patent drawing
  • US10602919B2 patent drawing
  • US10602919B2 patent drawing

AI summary

An imaging device includes a first substrate including a plurality of first pixels and a plurality of second pixels, a second substrate including a plurality of third pixels and facing the first substrate, and a processing unit. The plurality of third pixels receive light transmitted through the plurality of first pixels. The plurality of first pixels output signals corresponding to a wavelength bandwidth including wavelengths of green light and transmit a wavelength bandwidth including wavelengths of red light. The plurality of second pixels output signals corresponding to a wavelength bandwidth including wavelengths of blue light and not including wavelengths of red light and wavelengths of green light. The plurality of third pixels output signals corresponding to a wavelength bandwidth including wavelengths of red light. The processing unit generates a signal at least from an output of the plurality of first pixels and an output of the plurality of third pixels.