Stacked Quartz Sensor for Temperature-Induced Drift
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Solution Overview
Problem
Quartz crystal-type piezoelectric sensors in industrial robots face poor detection accuracy due to temperature-induced stress and output drift, which can lead to false readings even without external force application.
Innovation Solution
A sensor element configuration with stacked X cut and Y cut quartz crystal plates, where thermal expansion coefficients are matched in specific directions to minimize stress and prevent temperature-induced charge output, combined with an external force detection circuit for accurate force measurement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a quartz crystal-type piezoelectric sensor is used, then high stiffness and high natural frequency are achieved, but temperature-induced stress and output drift occur leading to poor detection accuracy
Solution Approach 1:
The patent changes the physical parameters of the quartz crystal by using different cut orientations (X-cut, Y-cut, Z-cut) with specific thermal expansion coefficients. By selecting and combining crystal cuts with appropriate thermal expansion characteristics, the sensor maintains high stiffness while compensating for temperature-induced stress, thereby resolving the contradiction between mechanical strength and measurement precision.
Solution Approach 2:
The patent employs a composite structure combining multiple quartz crystal plates with different cut orientations (X-cut, Y-cut, Z-cut) and different thermal expansion coefficients. This composite arrangement allows the sensor to leverage the high stiffness of quartz crystal while the diverse thermal expansion properties of different cuts compensate for temperature effects, simultaneously achieving both mechanical strength and temperature stability for accurate detection.
2Adaptability or versatility
If quartz crystal is used as the piezoelectric element, then wide dynamic range is achieved, but thermal expansion causes false charge generation
Solution Approach 1:
The patent utilizes parameter changes by selecting quartz crystal cuts with specific thermal expansion coefficients (X-cut, Y-cut, Z-cut) to match or compensate for the thermal expansion of surrounding components. This parameter optimization allows the sensor to maintain its wide dynamic range while minimizing thermal expansion mismatches that cause false charge generation, thereby resolving the contradiction between adaptability and harmful factor reduction.
Solution Approach 2:
The patent converts the potentially harmful effect of thermal expansion into a beneficial compensation mechanism. By deliberately selecting quartz crystal cuts with specific thermal expansion coefficients that differ from standard cuts, the patent creates a compensation effect where the thermal expansion of one crystal cut offsets the thermal contraction of another, transforming the harmful thermal effect into a benefit that eliminates false charge while preserving the wide dynamic range.
3Device complexity
If single-cut quartz crystal plate is used, then simple structure is maintained, but temperature changes cause stress and charge detection errors
Solution Approach 1:
The patent applies composite material principles by combining multiple quartz crystal plates with different cut orientations (X-cut, Y-cut, Z-cut) in a stacked configuration. This composite structure, while more complex than a single plate, provides temperature compensation through the different thermal expansion coefficients of each cut, thereby improving charge detection accuracy without excessive complexity increase.
Solution Approach 2:
The patent segments the piezoelectric element into multiple quartz crystal plates with different cut orientations rather than using a single plate. Each segment (crystal plate) has specific thermal expansion properties, and their combined effect compensates for temperature-induced stress. This segmentation approach improves measurement precision while keeping each individual segment relatively simple in structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances detection accuracy by suppressing temperature-induced stress and output drift, allowing for reliable force detection without false readings, thereby improving the precision of industrial robot operations.
Implementation Method 1
at least one first piezoelectric plate that is configured to have an X cut quartz crystal plate and outputs a charge in response to an external force along the A-axis direction
Implementation Method 2
there is a possibility that stress is generated in the quartz crystal by thermal expansion caused by the temperature changes
Data Source
AI summary
A sensor element includes, when three axes orthogonal to one another are set to be an A-axis, a B-axis, and a C-axis, first piezoelectric plate that is configured to have an X cut quartz crystal plate and outputs a charge in response to an external force along the A-axis direction, second piezoelectric plate that is configured to have a Y cut quartz crystal plate, is stacked in the A-axis direction with the first piezoelectric plate, and outputs a charge in response to the external force in the B-axis direction, and third piezoelectric plate that is configured to have a Y cut quartz crystal plate, is stacked in the A-axis direction so as to interpose the second piezoelectric plate between the first piezoelectric plate and the third piezoelectric plate and be arranged to turn around the A-axis, and outputs a charge in response to the external force in the C-axis direction.


