Stacked Quartz Sensor for Temperature-Induced Drift

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Solution Overview

Problem

Quartz crystal-type piezoelectric sensors in industrial robots face poor detection accuracy due to temperature-induced stress and output drift, which can lead to false readings even without external force application.

Innovation Solution

A sensor element configuration with stacked X cut and Y cut quartz crystal plates, where thermal expansion coefficients are matched in specific directions to minimize stress and prevent temperature-induced charge output, combined with an external force detection circuit for accurate force measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a quartz crystal-type piezoelectric sensor is used, then high stiffness and high natural frequency are achieved, but temperature-induced stress and output drift occur leading to poor detection accuracy

Engineering Contradiction:
ImprovestiffnessVSAvoiddetection accuracy
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

The patent changes the physical parameters of the quartz crystal by using different cut orientations (X-cut, Y-cut, Z-cut) with specific thermal expansion coefficients. By selecting and combining crystal cuts with appropriate thermal expansion characteristics, the sensor maintains high stiffness while compensating for temperature-induced stress, thereby resolving the contradiction between mechanical strength and measurement precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining multiple quartz crystal plates with different cut orientations (X-cut, Y-cut, Z-cut) and different thermal expansion coefficients. This composite arrangement allows the sensor to leverage the high stiffness of quartz crystal while the diverse thermal expansion properties of different cuts compensate for temperature effects, simultaneously achieving both mechanical strength and temperature stability for accurate detection.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If quartz crystal is used as the piezoelectric element, then wide dynamic range is achieved, but thermal expansion causes false charge generation

Engineering Contradiction:
Improvedynamic rangeVSAvoidfalse charge
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent utilizes parameter changes by selecting quartz crystal cuts with specific thermal expansion coefficients (X-cut, Y-cut, Z-cut) to match or compensate for the thermal expansion of surrounding components. This parameter optimization allows the sensor to maintain its wide dynamic range while minimizing thermal expansion mismatches that cause false charge generation, thereby resolving the contradiction between adaptability and harmful factor reduction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful effect of thermal expansion into a beneficial compensation mechanism. By deliberately selecting quartz crystal cuts with specific thermal expansion coefficients that differ from standard cuts, the patent creates a compensation effect where the thermal expansion of one crystal cut offsets the thermal contraction of another, transforming the harmful thermal effect into a benefit that eliminates false charge while preserving the wide dynamic range.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If single-cut quartz crystal plate is used, then simple structure is maintained, but temperature changes cause stress and charge detection errors

Engineering Contradiction:
ImprovestructureVSAvoidcharge detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies composite material principles by combining multiple quartz crystal plates with different cut orientations (X-cut, Y-cut, Z-cut) in a stacked configuration. This composite structure, while more complex than a single plate, provides temperature compensation through the different thermal expansion coefficients of each cut, thereby improving charge detection accuracy without excessive complexity increase.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the piezoelectric element into multiple quartz crystal plates with different cut orientations rather than using a single plate. Each segment (crystal plate) has specific thermal expansion properties, and their combined effect compensates for temperature-induced stress. This segmentation approach improves measurement precision while keeping each individual segment relatively simple in structure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances detection accuracy by suppressing temperature-induced stress and output drift, allowing for reliable force detection without false readings, thereby improving the precision of industrial robot operations.

Implementation Method 1

at least one first piezoelectric plate that is configured to have an X cut quartz crystal plate and outputs a charge in response to an external force along the A-axis direction

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

there is a possibility that stress is generated in the quartz crystal by thermal expansion caused by the temperature changes

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS9546918B2Sensor element, force detection device, robot, electronic component transport device, electronic component inspection device, and component processing device
Publication Date: 2017.01.17 SEIKO EPSON CORP
  • US9546918B2 patent drawing
  • US9546918B2 patent drawing
  • US9546918B2 patent drawing

AI summary

A sensor element includes, when three axes orthogonal to one another are set to be an A-axis, a B-axis, and a C-axis, first piezoelectric plate that is configured to have an X cut quartz crystal plate and outputs a charge in response to an external force along the A-axis direction, second piezoelectric plate that is configured to have a Y cut quartz crystal plate, is stacked in the A-axis direction with the first piezoelectric plate, and outputs a charge in response to the external force in the B-axis direction, and third piezoelectric plate that is configured to have a Y cut quartz crystal plate, is stacked in the A-axis direction so as to interpose the second piezoelectric plate between the first piezoelectric plate and the third piezoelectric plate and be arranged to turn around the A-axis, and outputs a charge in response to the external force in the C-axis direction.