Stacked Semiconductor Layers for Reduced Transistor Interface Area
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Solution Overview
Problem
The challenge in integrated circuit formation is the high occupancy of chip area by interface regions between different types of devices, such as FinFET transistors and Gate-All-Around (GAA) transistors, which hinders the overall device density.
Innovation Solution
A method is employed to form stacked layers by depositing conformal semiconductor and passivation layers, followed by selective etching to remove vertical portions, thereby reducing the interface area by preserving only horizontal portions, thus optimizing chip space utilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If interface regions are used to separate different types of devices, then device differentiation is achieved, but chip area occupancy increases
Solution Approach 1:
The patent transitions from planar interface regions to three-dimensional stacked layers. Multiple device types are separated vertically through stacked semiconductor layers with selective removal of horizontal portions, enabling device differentiation in the vertical dimension rather than consuming horizontal chip area. This dimensional change allows high-density integration while maintaining distinct device regions.
Solution Approach 2:
The patent implements nested stacked layers where multiple semiconductor layers are positioned one over another in a vertical stack. Different device types are nested within this vertical structure, with each layer potentially forming a different device type. This nesting approach consolidates multiple interface regions into a single vertical column, dramatically reducing the horizontal footprint while maintaining device differentiation.
2Device complexity
If stacked layers with vertical portions are formed, then device structure is complete, but interface area increases
Solution Approach 1:
The patent selectively removes horizontal portions from the stacked layers, extracting only the necessary vertical portions that maintain device functionality. By removing the horizontal extensions that would create large interface regions, the patent reduces interface area while preserving the essential vertical device structure. This extraction principle eliminates unnecessary material that would otherwise increase chip area occupancy.
Solution Approach 2:
Instead of forming complete stacked layers and then removing portions, the patent inverts the approach by selectively forming only the necessary vertical portions from the beginning. The horizontal portions are never formed, directly achieving the goal of reduced interface area while maintaining complete device structures. This inversion eliminates the need for subsequent removal steps and directly optimizes the interface region.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively reduces the interface area between different transistor types, enhancing device density and efficiency in integrated circuits.
Implementation Method 1
depositing conformal semiconductor and passivation layers
Implementation Method 2
selective etching to remove vertical portions
Data Source
AI summary
A method includes etching a semiconductor substrate to form a trench, with the semiconductor substrate having a sidewall facing the trench, and depositing a first semiconductor layer extending into the trench. The first semiconductor layer includes a first bottom portion at a bottom of the trench, and a first sidewall portion on the sidewall of the semiconductor substrate. The first sidewall portion is removed to reveal the sidewall of the semiconductor substrate. The method further includes depositing a second semiconductor layer extending into the trench, with the second semiconductor layer having a second bottom portion over the first bottom portion, and a second sidewall portion contacting the sidewall of the semiconductor substrate. The second sidewall portion is removed to reveal the sidewall of the semiconductor substrate.


