Stacked Semiconductor Packages Vertical Through Electrode Interconnect

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Solution Overview

Problem

Current semiconductor package technologies face challenges in reducing the area required for connecting upper and lower packages, which hinders the enhancement of structural and electrical characteristics in stacked semiconductor packages.

Innovation Solution

The implementation of a stacked semiconductor package design where upper and lower packages are electrically connected through a through electrode, with a first semiconductor package including a printed circuit board and a semiconductor device, and a second package stacked on top, featuring conductive patterns and molding structures to enhance connectivity and reduce the necessary connection area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional semiconductor package connection methods are used, then electrical connections between upper and lower packages can be established, but the area required for connecting packages is large

Engineering Contradiction:
Improveconnection areaVSAvoidelectrical connection reliability
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent transitions from horizontal planar connections to vertical three-dimensional connections by forming through electrodes that penetrate the lower package substrate and connect to the upper package vertically. This dimensional change allows electrical connections to be established in the vertical direction rather than requiring large horizontal connection areas, thereby reducing the overall package footprint while maintaining connection reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces an interposer substrate as an intermediary component between the upper and lower packages. This interposer contains through electrodes that facilitate vertical electrical connections, acting as a mediator that enables compact three-dimensional stacking while ensuring reliable electrical connectivity between packages without requiring large connection areas

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If package size is reduced to improve compactness, then product compactness is enhanced, but the area for electrical connections becomes insufficient

Engineering Contradiction:
Improvepackage areaVSAvoidelectrical connection ease
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent enables package size reduction by reforming electrical connections from horizontal to vertical orientation. Through electrodes penetrate the package substrates vertically, allowing connections to be made in the thickness direction rather than requiring extended planar areas. This dimensional reorientation permits compact package footprints while maintaining adequate electrical connection capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested three-dimensional package structure where the upper package is stacked vertically on top of the lower package, with both packages containing functional devices and interconnection structures. This nesting arrangement allows multiple packages to occupy a small horizontal footprint by utilizing the vertical dimension, thereby achieving compactness without compromising electrical connection ease through the through-electrode architecture

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If vertical stacking is implemented to reduce horizontal mounting area, then integration density is enhanced, but structural complexity increases

Engineering Contradiction:
Improveintegration densityVSAvoidpackage structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the semiconductor system into discrete, modular package units (lower package, interposer, upper package) that can be independently fabricated and then vertically stacked. Each segment contains its own substrate, semiconductor devices, and interconnection structures. This segmentation enables high integration density through vertical stacking while managing structural complexity by standardizing each modular unit with consistent through-electrode and interconnection architectures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal through-electrode structures and standardized interconnection interfaces that serve multiple functions: providing electrical connectivity, enabling mechanical support, and facilitating thermal management. This multi-functionality reduces the number of separate components needed, thereby enhancing integration density while preventing excessive increases in structural complexity through component consolidation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9190401B2Stacked semiconductor packages
Publication Date: 2015.11.17 SAMSUNG ELECTRONICS CO LTD
  • US9190401B2 patent drawing
  • US9190401B2 patent drawing
  • US9190401B2 patent drawing

AI summary

Semiconductor package includes a first semiconductor package including a first printed circuit board, and a first semiconductor device mounted on the first printed circuit board, and a second semiconductor package stacked on the first semiconductor package, and including a second printed circuit board and a second semiconductor device mounted on the second printed circuit board. The semiconductor package includes at least one first through electrode electrically connecting the second semiconductor package to the first printed circuit board through the first semiconductor device.