Stacked Semiconductor Substrates for Isolation and Thermal Load

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Solution Overview

Problem

The existing manufacturing method for photoelectric conversion apparatuses is inadequate for defining gate width using element isolation portions and has limitations on thermal load after forming an insulating isolation region, which affects element isolation performance.

Innovation Solution

A semiconductor device manufacturing method involving the preparation of substrates with semiconductor devices and wiring layers, forming insulating regions, and creating through-electrodes to connect the substrates electrically, allowing for improved element isolation and thermal management by maximizing the area for signal processing units and reducing quenching device variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an insulating isolation region is formed early in the manufacturing process, then element isolation is achieved, but thermal load capacity is limited and element isolation performance deteriorates

Engineering Contradiction:
Improveelement isolation performanceVSAvoidthermal load capacity
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent applies preliminary action by forming the insulating isolation region before creating the through-holes and subsequent structures. This early formation allows the isolation region to be established as a foundation layer, enabling better thermal management in later processing steps while maintaining element isolation performance. The isolation region is formed as a preliminary structure that supports subsequent high-temperature processing without compromising element separation.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If gate width is defined using element isolation portions, then manufacturing simplicity is improved, but the existing method is unsuitable and requires alternative approaches

Engineering Contradiction:
Improvegate width definitionVSAvoidgate width definition suitability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces a mandrel as an intermediary object to define gate width. Instead of using element isolation portions directly for gate width definition, the mandrel serves as a temporary intermediate structure that enables precise gate patterning. The mandrel is formed, patterned, and then removed, leaving behind precisely defined gate structures. This intermediary approach resolves the unsuitability of direct isolation-based gate definition while maintaining manufacturing feasibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If substrate area is maximized for signal processing units, then imaging performance is improved, but device complexity increases with multiple substrates and joining processes

Engineering Contradiction:
Improveimaging performanceVSAvoidmulti-substrate structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the overall device into multiple separate substrates (first substrate with photoelectric conversion elements, second substrate with through-holes). This segmentation allows each substrate to be optimized independently for its specific function while maximizing the area available for signal processing units on the first substrate. The segmented approach improves imaging performance by dedicating full substrate area to light-sensitive elements without circuit interference, while the complexity of joining is managed through standardized through-hole formation and alignment processes.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240178265A1Semiconductor device manufacturing method
Publication Date: 2024.05.30 CANON KK
  • US20240178265A1 patent drawing
  • US20240178265A1 patent drawing
  • US20240178265A1 patent drawing

AI summary

A semiconductor device manufacturing method including: preparing a first substrate having a first plane and a second plane facing the first plane; preparing a second substrate having a third plane and a fourth plane facing the third plane; forming a first semiconductor device and a first wiring layer near the first plane in the first substrate; forming an insulating region near the third plane in the second substrate; after the forming the insulating region, forming a second semiconductor device and a second wiring layer near the third plane; after the forming the second semiconductor device and the second wiring layer, thinning the second substrate from the fourth plane to expose the insulating region; after exposing, forming a through-electrode configured to penetrate through the insulating region and be connected to the second wiring layer; and joining the first and second substrates so as to be electrically connected to each other.