Stacked Terahertz Element Layout for Higher Radiation Efficiency

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Solution Overview

Problem

The development of devices operating in the terahertz band for applications such as high-capacity communication and imaging has been hindered by the lack of efficient and effective terahertz elements and semiconductor devices that can harness the quantum effects in this frequency range.

Innovation Solution

A terahertz element is designed with a semiconductor substrate, insulated first and second conductive layers, and an active element, featuring specific capacitor and antenna parts, along with an insulating layer and wire bonding configuration to enhance radiation efficiency and reduce interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional semiconductor devices are miniaturized to nano-scale, then device integration density increases, but quantum effects become dominant and hinder terahertz band operation

Engineering Contradiction:
Improvedevice integration densityVSAvoidterahertz band operation capability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from planar 2D device architecture to a three-dimensional stacked configuration where capacitor parts are positioned at different heights above the semiconductor substrate. This vertical dimensionality allows the device to operate in the terahertz band by creating appropriate resonant cavities and electromagnetic field distributions that were not achievable with conventional flat layouts, thus resolving the contradiction between miniaturization and terahertz operation capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If capacitor parts are positioned close to the semiconductor substrate, then device area is reduced, but interference with the substrate increases

Engineering Contradiction:
Improvedevice areaVSAvoidinterference with substrate
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The capacitor parts are arranged in a stacked configuration at different vertical levels above the semiconductor substrate rather than being placed side-by-side in the same plane. This vertical separation in the third dimension reduces the horizontal footprint (device area) while simultaneously increasing the distance between capacitor parts and the substrate, thereby reducing electromagnetic interference with the substrate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Insulating layers are introduced as intermediary structures between the capacitor parts and the semiconductor substrate. These insulating layers act as mediators that electrically isolate the capacitor parts from the substrate, reducing harmful electromagnetic interference while allowing the capacitor parts to be positioned in optimized locations for compact device design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If conductive layers are stacked vertically, then radiation efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveradiation efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs vertical stacking of conductive layers and capacitor parts in the thickness direction to create resonant structures that enhance radiation efficiency in the terahertz band. This three-dimensional arrangement establishes appropriate electromagnetic field distributions and resonant frequencies that improve energy radiation, while the systematic layer-by-layer fabrication approach aims to manage manufacturing complexity through standardized semiconductor processing techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration improves the radiation efficiency and reduces interference, enabling effective operation in the terahertz band for applications like high-capacity communication and imaging.

Implementation Method 1

a first capacitor part, positioned offset from the active element in a second direction as viewed in a thickness direction of the semiconductor substrate

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a first antenna part extending along a first direction

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS20250210854A1Terahertz element and semiconductor device
Publication Date: 2025.06.26 ROHM CO LTD
  • US20250210854A1 patent drawing
  • US20250210854A1 patent drawing
  • US20250210854A1 patent drawing

AI summary

A terahertz element of an aspect of the present disclosure includes a semiconductor substrate, first and second conductive layers, and an active element. The first and second conductive layers are on the substrate and mutually insulated. The active element is on the substrate and electrically connected to the first and second conductive layers. The first conductive layer includes a first antenna part extending along a first direction, a first capacitor part offset from the active element in a second direction as viewed in a thickness direction of the substrate, and a first conductive part connected to the first capacitor part. The second direction is perpendicular to the thickness direction and first direction. The second conductive layer includes a second capacitor part, stacked over and insulated from the first capacitor part. The substrate includes a part exposed from the first and second capacitor parts. The first conductive part has a portion spaced apart from the first antenna part in the second direction with the exposed part therebetween as viewed in the thickness direction.