Stacked TFT Array Substrate for High-PPI Aperture Gain

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing display technologies face challenges in achieving high Pixels Per Inch (PPI) and aperture ratio, as the aperture ratio of displays needs further improvement to enhance light passing efficiency.

Innovation Solution

The array substrate features a thin film transistor group with at least two thin film transistors stacked perpendicularly to the base substrate, including a first and second thin film transistor with specific layers and connections, and a passivation and planarization layer, which reduces the occupied area and facilitates higher light transmittance and aperture ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If thin film transistors are arranged in the same layer (traditional design), then the wiring and transistor layout is simpler, but the occupied area is larger and the aperture ratio is lower

Engineering Contradiction:
Improveoccupied areaVSAvoidtransistor stacking complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent transitions from a planar arrangement of thin film transistors to a three-dimensional stacked configuration. Multiple thin film transistors are arranged in different layers along the vertical direction, with their active regions overlapping in the planar view. This dimensional change reduces the occupied area on the substrate while maintaining transistor functionality through vertical stacking and selective connection to pixel electrodes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If traditional planar transistor layout is used, then the manufacturing process is simpler, but the aperture ratio is lower and light transmittance is reduced

Engineering Contradiction:
Improvelight transmittanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent divides the thin film transistor structure into multiple independent layers, with each layer containing specific components (gate electrodes, active regions, source/drain electrodes). This segmentation allows different layers to be formed through separate manufacturing steps, enabling precise control over the position and connection of each component while reducing the overall occupied area and improving light transmittance.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If more thin film transistors are integrated in the same area to increase PPI, then the pixel density increases, but the aperture ratio decreases due to more wiring and transistors

Engineering Contradiction:
Improvepixel densityVSAvoidaperture ratio
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent resolves the conflict between pixel density and aperture ratio by stacking thin film transistors in the vertical dimension. Multiple transistors share the same planar footprint through overlapping active regions, allowing higher pixel density without proportionally increasing the area occupied by wiring and transistors. This enables improved aperture ratio while maintaining high PPI.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12471373B2Array substrate and display panel
Publication Date: 2025.11.11 BEIJING BOE TECH DEV CO LTD
  • US12471373B2 patent drawing
  • US12471373B2 patent drawing
  • US12471373B2 patent drawing

AI summary

An array substrate and a display panel, relating to the technical field of display. The array substrate includes a base substrate, and a thin film transistor group which is provided on one side of the base substrate and includes at least two thin film transistors, the thin film transistors being stacked in a direction perpendicular to the base substrate.