Stacked TFT Substrate Layout for Narrow-Bezel GIP Displays

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Solution Overview

Problem

The existing Gate-In-Panel (GIP) structure in display apparatuses requires a larger bezel size due to the size of the gate driver, necessitating a method to densely pack thin film transistors in a small area to reduce this size.

Innovation Solution

A thin film transistor substrate is designed with multiple transistors stacked vertically, featuring a first and second thin film transistor with active layers and gate electrodes, connected by a connection electrode through an insulating layer, allowing for efficient packing and reduced bezel size in display apparatuses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple thin film transistors are arranged horizontally in the Gate-In-Panel structure, then the transistors can be connected in series, but the bezel size increases

Engineering Contradiction:
Improvenumber of thin film transistorsVSAvoidbezel area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from horizontal arrangement to vertical stacking of thin film transistors, utilizing the third dimension (height/depth) to increase transistor density. Multiple active layers are stacked vertically with connection electrodes penetrating through insulating layers to electrically connect transistors in different layers, thereby reducing the horizontal footprint and bezel area while maintaining the required number of transistors

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where the second active layer is positioned above the first active layer, and connection electrodes are embedded within insulating layers to connect these nested layers. This nested arrangement allows multiple transistors to occupy overlapping horizontal space at different vertical levels, effectively reducing the overall area required for the Gate-In-Panel structure

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If thin film transistors are stacked vertically to reduce bezel size, then area is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvebezel areaVSAvoidtransistor stacking structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the thin film transistor structure into multiple discrete layers (first active layer, second active layer, insulating layers, connection electrodes) that can be manufactured separately and then assembled through vertical stacking. This segmentation allows each layer to be optimized and manufactured independently using standard thin film deposition techniques, reducing overall manufacturing complexity despite the three-dimensional architecture

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240054961A1Thin Film Transistor Substrate and Display Apparatus Comprising the Same
Publication Date: 2024.02.15 LG DISPLAY CO LTD
  • US20240054961A1 patent drawing
  • US20240054961A1 patent drawing
  • US20240054961A1 patent drawing

AI summary

Disclosed is a thin film transistor substrate comprising a substrate; a first thin film transistor on the substrate, the first thin film transistor including a first active layer and a first gate electrode; a second thin film transistor on the substrate, the second thin film transistor including a second active layer and a second gate electrode above the first active layer and the first gate electrode; a first insulating layer between the first gate electrode and the second active layer; and; and a first connection electrode connecting together the first active layer and the second active layer, the first connection electrode extending through a first contact hole in the first insulating layer and is in contact with each of the first active layer and the second active layer and a display apparatus including the same.